Manufacturing
ACE-CAS40-C
ACE-CAS 40 C · calcium stearate, coated sand & foundry
Levels deep
1
Straight to bought materials
Standard batch
6,000 kg
Standard yield 98.7% · Rev 7
Bought materials
3
3 direct lines
Standard cost
$3.37/kg
Material $1.99 plus conversion $1.37
Explosion ties to the formulation
The tree
Quantities are per tonne of ACE-CAS40-C and compound down the levels.
| Component | kg per tonne | Cost /kg | Extended |
|---|---|---|---|
| Stearic acid, double pressed, vegetable · Double pressed, foundry tolerance | 806 | $2.26 | $1.82 |
| Calcium hydroxide, technical, low iron | 176 | $0.74 | $0.13 |
| Precipitated silica, anti-caking | 12 | $3.46 | $0.04 |
| Bought material at the bottom of every branch | 994 | $1.99/kg | |
| Material cost of ACE-CAS40-C | $1.99/kg |
A made line carries no extended cost of its own, because its cost is the sum of the lines beneath it.
Routing
22 hours over the standard batch
- 10 · RX-03 7.7 hAqueous precipitation, metathesisReaction Vessel 3 (aqueous precipitation)
- 20 · DR-01 8 hSpray dry to <1.5% moistureSpray Dryer
- 30 · MC-01 4.4 hMicronise and classify the fine fractionMicronising Mill
- 40 · PK-01 2 hPack to 500 kg FIBC / 20 kg sackPacking Line (20 kg sacks & 500 kg FIBC)
Where ACE-CAS40-C is used
Nothing else is made from it. It is sold as it is.
Collapsed to what has to be bought
The same bill with the levels taken out.