Manufacturing
ACE-ZNS10
ACE-ZNS 10 · zinc stearate, PVC & rubber grade
Levels deep
1
Straight to bought materials
Standard batch
8,000 kg
Standard yield 98.5% · Rev 9
Bought materials
3
3 direct lines
Standard cost
$4.02/kg
Material $3.03 plus conversion $0.99
Explosion ties to the formulation
The tree
Quantities are per tonne of ACE-ZNS10 and compound down the levels.
| Component | kg per tonne | Cost /kg | Extended |
|---|---|---|---|
| Stearic acid, triple pressed, vegetable | 762 | $2.48 | $1.89 |
| Zinc oxide, French process, 99.7% · Direct fusion with ZnO | 226 | $4.86 | $1.10 |
| Precipitated silica, anti-caking | 12 | $3.46 | $0.04 |
| Bought material at the bottom of every branch | 1,000 | $3.03/kg | |
| Material cost of ACE-ZNS10 | $3.03/kg |
A made line carries no extended cost of its own, because its cost is the sum of the lines beneath it.
Routing
22 hours over the standard batch
- 10 · RX-01 6.9 hDirect fusion with stearic acid at 135°CReaction Vessel 1 (fusion)
- 20 · DR-02 12.9 hFlash dry and coolFlash Dryer
- 30 · PK-01 2.5 hPack to 500 kg FIBC / 20 kg sackPacking Line (20 kg sacks & 500 kg FIBC)
Where ACE-ZNS10 is used
Nothing else is made from it. It is sold as it is.
Collapsed to what has to be bought
The same bill with the levels taken out.