Manufacturing

ACE-ZNS20-C

ACE-ZNS 20 C · zinc stearate, wood coating grade

Levels deep

Straight to bought materials

Standard batch

3,000 kg

Standard yield 98.3% · Rev 4

Bought materials

3 direct lines

Standard cost

$4.37/kg

Material $3.24 plus conversion $1.13

Explosion ties to the formulation

The tree

Quantities are per tonne of ACE-ZNS20-C and compound down the levels.

Component	kg per tonne	Cost /kg	Extended
RM-1010 Stearic acid, triple pressed, vegetable	748	$2.48	$1.86
RM-2022 Zinc oxide, active, high surface area · Active ZnO, wood coating fineness	238	$5.62	$1.34
RM-6040 Precipitated silica, anti-caking	14	$3.46	$0.05
Bought material at the bottom of every branch	1,000		$3.24/kg
Material cost of ACE-ZNS20-C			$3.24/kg

A made line carries no extended cost of its own, because its cost is the sum of the lines beneath it.

9 hours over the standard batch

10 · RX-01 3.3 h

Direct fusion with stearic acid at 135°C

Reaction Vessel 1 (fusion)
20 · DR-02 4.8 h

Flash dry and cool

Flash Dryer
30 · PK-01 1.1 h

Pack to 500 kg FIBC / 20 kg sack

Packing Line (20 kg sacks & 500 kg FIBC)

Nothing else is made from it. It is sold as it is.

The same bill with the levels taken out.

Bought material	Supplier	Lead days	kg per tonne	Extended
RM-1010 Stearic acid, triple pressed, vegetable	KLKOLEO	45	748	$1.86
RM-2022 Zinc oxide, active, high surface area	ZIBO	55	238	$1.34
RM-6040 Precipitated silica, anti-caking	SIBELCO	28	14	$0.05