Manufacturing
ACEFEED-CA20
ACEFEED CA 20 · calcium soap, cattle feed additive
Levels deep
1
Straight to bought materials
Standard batch
5,000 kg
Standard yield 98.8% · Rev 5
Bought materials
3
3 direct lines
Standard cost
$3.41/kg
Material $2.02 plus conversion $1.39
Explosion ties to the formulation
The tree
Quantities are per tonne of ACEFEED-CA20 and compound down the levels.
| Component | kg per tonne | Cost /kg | Extended |
|---|---|---|---|
| Stearic acid, double pressed, vegetable | 828 | $2.26 | $1.87 |
| Calcium hydroxide, technical, low iron | 158 | $0.74 | $0.12 |
| Precipitated silica, anti-caking | 10 | $3.46 | $0.03 |
| Bought material at the bottom of every branch | 996 | $2.02/kg | |
| Material cost of ACEFEED-CA20 | $2.02/kg |
A made line carries no extended cost of its own, because its cost is the sum of the lines beneath it.
Routing
19 hours over the standard batch
- 10 · RX-03 6.6 hAqueous precipitation, metathesisReaction Vessel 3 (aqueous precipitation)
- 20 · DR-01 6.7 hSpray dry to <1.5% moistureSpray Dryer
- 30 · MC-01 3.6 hMicronise and classify the fine fractionMicronising Mill
- 40 · PK-01 1.7 hPack to 500 kg FIBC / 20 kg sackPacking Line (20 kg sacks & 500 kg FIBC)
Where ACEFEED-CA20 is used
Nothing else is made from it. It is sold as it is.
Collapsed to what has to be bought
The same bill with the levels taken out.