Manufacturing

SAK-BZL40

SAK-BZL 40 · liquid Ba/Zn, low phenol, flexible

Levels deep

Straight to bought materials

Standard batch

4,000 kg

Standard yield 99.7% · Rev 6

Bought materials

7 direct lines

Standard cost

$4.95/kg

Material $4.29 plus conversion $0.66

Explosion ties to the formulation

The tree

Quantities are per tonne of SAK-BZL40 and compound down the levels.

Component	kg per tonne	Cost /kg	Extended
RM-2040 Barium hydroxide monohydrate	168	$6.12	$1.03
RM-2020 Zinc oxide, French process, 99.7%	112	$4.86	$0.54
RM-1032 Oleic acid, low titre · Oleic acid, liquid soap route	246	$2.84	$0.70
RM-8030 Mineral oil, white, technical	262	$1.86	$0.49
RM-3050 Epoxidised soybean oil, ESBO	148	$3.86	$0.57
RM-4020 Organophosphite 168, bulk	42	$10.02	$0.42
RM-3030 β-diketone, stearoyl benzoyl methane	22	$24.68	$0.54
Bought material at the bottom of every branch	1,000		$4.29/kg
Material cost of SAK-BZL40			$4.29/kg

A made line carries no extended cost of its own, because its cost is the sum of the lines beneath it.

6 hours over the standard batch

10 · RX-02 4.2 h

Liquid soap reaction and blend at 118°C

Reaction Vessel 2 (fusion)
20 · PK-01 1.4 h

Fill 400 kg IBC / 200 kg drum

Packing Line (20 kg sacks & 500 kg FIBC)

Nothing else is made from it. It is sold as it is.

The same bill with the levels taken out.

Bought material	Supplier	Lead days	kg per tonne	Extended
RM-8030 Mineral oil, white, technical	AZELIS	21	262	$0.49
RM-1032 Oleic acid, low titre	EMERY	45	246	$0.70
RM-2040 Barium hydroxide monohydrate	SINOCHEM	60	168	$1.03
RM-3050 Epoxidised soybean oil, ESBO	CHEMIPLAS	30	148	$0.57
RM-2020 Zinc oxide, French process, 99.7%	ZIBO	55	112	$0.54
RM-4020 Organophosphite 168, bulk	SONGWON	50	42	$0.42
RM-3030 β-diketone, stearoyl benzoyl methane	BAERLOCHER	70	22	$0.54