Manufacturing
SAK-CZC60
SAK-CZC 60 · Ca/Zn one pack, 70°C cable insulation
Levels deep
1
Straight to bought materials
Standard batch
8,000 kg
Standard yield 99.3% · Rev 5
Bought materials
11
11 direct lines
Standard cost
$4.53/kg
Material $3.66 plus conversion $0.87
Explosion ties to the formulation
The tree
Quantities are per tonne of SAK-CZC60 and compound down the levels.
| Component | kg per tonne | Cost /kg | Extended |
|---|---|---|---|
| Calcium stearate, bought-in, blending grade | 232 | $3.38 | $0.78 |
| Calcium carbonate, precipitated, coated | 178 | $0.86 | $0.15 |
| Epoxidised soybean oil, ESBO · ESBO, electrical grade | 124 | $3.86 | $0.48 |
| Zinc oxide, French process, 99.7% | 96 | $4.86 | $0.47 |
| Zeolite 4A, dehydrated · Zeolite, low moisture pick-up | 88 | $4.28 | $0.38 |
| Polyethylene wax, 100 mPa·s | 84 | $4.26 | $0.36 |
| Pentaerythritol, mono, 98% | 62 | $6.24 | $0.39 |
| Talc, micronised 10 micron | 58 | $0.98 | $0.06 |
| Phenolic antioxidant 1010, bulk | 18 | $11.84 | $0.21 |
| Organophosphite 168, bulk | 14 | $10.02 | $0.14 |
| β-diketone, stearoyl benzoyl methane | 10 | $24.68 | $0.25 |
| Bought material at the bottom of every branch | 964 | $3.66/kg | |
| Material cost of SAK-CZC60 | $3.66/kg |
A made line carries no extended cost of its own, because its cost is the sum of the lines beneath it.
Routing
14 hours over the standard batch
- 10 · BL-01 4.1 hCharge and high-speed blend to 92°CHigh-speed Blender 1 (one packs)
- 20 · CX-01 7.3 hCompound and pelletiseCompounding Extruder & Pelletiser
- 30 · PK-01 2.5 hPack to 500 kg FIBC / 20 kg sackPacking Line (20 kg sacks & 500 kg FIBC)
Where SAK-CZC60 is used
Nothing else is made from it. It is sold as it is.
Collapsed to what has to be bought
The same bill with the levels taken out.
| Bought material | Supplier | Lead days | kg per tonne | Extended |
|---|---|---|---|---|
| RM-5040 Calcium stearate, bought-in, blending grade | FACI | 45 | 232 | $0.78 |
| RM-6010 Calcium carbonate, precipitated, coated | OMYA | 21 | 178 | $0.15 |
| RM-3050 Epoxidised soybean oil, ESBO | CHEMIPLAS | 30 | 124 | $0.48 |
| RM-2020 Zinc oxide, French process, 99.7% | ZIBO | 55 | 96 | $0.47 |
| RM-3014 Zeolite 4A, dehydrated | SINOCHEM | 55 | 88 | $0.38 |
| RM-5010 Polyethylene wax, 100 mPa·s | SASOL | 60 | 84 | $0.36 |
| RM-3040 Pentaerythritol, mono, 98% | SINOCHEM | 55 | 62 | $0.39 |
| RM-6030 Talc, micronised 10 micron | SIBELCO | 21 | 58 | $0.06 |
| RM-4010 Phenolic antioxidant 1010, bulk | SONGWON | 50 | 18 | $0.21 |
| RM-4020 Organophosphite 168, bulk | SONGWON | 50 | 14 | $0.14 |
| RM-3030 β-diketone, stearoyl benzoyl methane | BAERLOCHER | 70 | 10 | $0.25 |