Manufacturing
SAK-CZC70
SAK-CZC 70 · Ca/Zn one pack, 90°C cable insulation
Levels deep
1
Straight to bought materials
Standard batch
6,000 kg
Standard yield 99.2% · Rev 3
Bought materials
11
11 direct lines
Standard cost
$5.65/kg
Material $4.76 plus conversion $0.89
Explosion ties to the formulation
The tree
Quantities are per tonne of SAK-CZC70 and compound down the levels.
| Component | kg per tonne | Cost /kg | Extended |
|---|---|---|---|
| Calcium stearate, bought-in, blending grade | 218 | $3.38 | $0.74 |
| Epoxidised soybean oil, ESBO | 148 | $3.86 | $0.57 |
| Calcium carbonate, precipitated, coated | 142 | $0.86 | $0.12 |
| Hydrotalcite, synthetic, Mg-Al | 118 | $9.64 | $1.14 |
| Zinc oxide, French process, 99.7% | 104 | $4.86 | $0.51 |
| Zeolite 4A, dehydrated | 76 | $4.28 | $0.33 |
| Polyethylene wax, 100 mPa·s | 68 | $4.26 | $0.29 |
| Pentaerythritol, mono, 98% | 54 | $6.24 | $0.34 |
| Phenolic antioxidant 1010, bulk | 22 | $11.84 | $0.26 |
| Organophosphite 168, bulk | 18 | $10.02 | $0.18 |
| β-diketone, stearoyl benzoyl methane | 12 | $24.68 | $0.30 |
| Bought material at the bottom of every branch | 980 | $4.76/kg | |
| Material cost of SAK-CZC70 | $4.76/kg |
A made line carries no extended cost of its own, because its cost is the sum of the lines beneath it.
Routing
11 hours over the standard batch
- 10 · BL-01 3.2 hCharge and high-speed blend to 92°CHigh-speed Blender 1 (one packs)
- 20 · CX-01 5.5 hCompound and pelletiseCompounding Extruder & Pelletiser
- 30 · PK-01 2 hPack to 500 kg FIBC / 20 kg sackPacking Line (20 kg sacks & 500 kg FIBC)
Where SAK-CZC70 is used
Nothing else is made from it. It is sold as it is.
Collapsed to what has to be bought
The same bill with the levels taken out.
| Bought material | Supplier | Lead days | kg per tonne | Extended |
|---|---|---|---|---|
| RM-5040 Calcium stearate, bought-in, blending grade | FACI | 45 | 218 | $0.74 |
| RM-3050 Epoxidised soybean oil, ESBO | CHEMIPLAS | 30 | 148 | $0.57 |
| RM-6010 Calcium carbonate, precipitated, coated | OMYA | 21 | 142 | $0.12 |
| RM-3010 Hydrotalcite, synthetic, Mg-Al | KISUMA | 65 | 118 | $1.14 |
| RM-2020 Zinc oxide, French process, 99.7% | ZIBO | 55 | 104 | $0.51 |
| RM-3014 Zeolite 4A, dehydrated | SINOCHEM | 55 | 76 | $0.33 |
| RM-5010 Polyethylene wax, 100 mPa·s | SASOL | 60 | 68 | $0.29 |
| RM-3040 Pentaerythritol, mono, 98% | SINOCHEM | 55 | 54 | $0.34 |
| RM-4010 Phenolic antioxidant 1010, bulk | SONGWON | 50 | 22 | $0.26 |
| RM-4020 Organophosphite 168, bulk | SONGWON | 50 | 18 | $0.18 |
| RM-3030 β-diketone, stearoyl benzoyl methane | BAERLOCHER | 70 | 12 | $0.30 |