Manufacturing

SAK-CZH80

SAK-CZH 80 · Ca/Zn one pack, flexible hose & tube

Levels deep

Straight to bought materials

Standard batch

6,000 kg

Standard yield 99.4% · Rev 5

Bought materials

8 direct lines

Standard cost

$3.84/kg

Material $2.95 plus conversion $0.89

Explosion ties to the formulation

The tree

Quantities are per tonne of SAK-CZH80 and compound down the levels.

Component	kg per tonne	Cost /kg	Extended
RM-5040 Calcium stearate, bought-in, blending grade	224	$3.38	$0.76
RM-3050 Epoxidised soybean oil, ESBO	186	$3.86	$0.72
RM-6014 Calcium carbonate, ground, 2 micron	168	$0.54	$0.09
RM-2020 Zinc oxide, French process, 99.7%	92	$4.86	$0.45
RM-8020 DINP plasticiser, diisononyl phthalate	88	$2.64	$0.23
RM-5010 Polyethylene wax, 100 mPa·s	62	$4.26	$0.26
RM-3040 Pentaerythritol, mono, 98%	44	$6.24	$0.27
RM-4010 Phenolic antioxidant 1010, bulk	14	$11.84	$0.17
Bought material at the bottom of every branch	878		$2.95/kg
Material cost of SAK-CZH80			$2.95/kg

A made line carries no extended cost of its own, because its cost is the sum of the lines beneath it.

11 hours over the standard batch

10 · BL-01 3.2 h

Charge and high-speed blend to 92°C

High-speed Blender 1 (one packs)
20 · CX-01 5.5 h

Compound and pelletise

Compounding Extruder & Pelletiser
30 · PK-01 2 h

Pack to 500 kg FIBC / 20 kg sack

Packing Line (20 kg sacks & 500 kg FIBC)

Nothing else is made from it. It is sold as it is.

The same bill with the levels taken out.

Bought material	Supplier	Lead days	kg per tonne	Extended
RM-5040 Calcium stearate, bought-in, blending grade	FACI	45	224	$0.76
RM-3050 Epoxidised soybean oil, ESBO	CHEMIPLAS	30	186	$0.72
RM-6014 Calcium carbonate, ground, 2 micron	OMYA	21	168	$0.09
RM-2020 Zinc oxide, French process, 99.7%	ZIBO	55	92	$0.45
RM-8020 DINP plasticiser, diisononyl phthalate	CHEMIPLAS	30	88	$0.23
RM-5010 Polyethylene wax, 100 mPa·s	SASOL	60	62	$0.26
RM-3040 Pentaerythritol, mono, 98%	SINOCHEM	55	44	$0.27
RM-4010 Phenolic antioxidant 1010, bulk	SONGWON	50	14	$0.17