Manufacturing
SAK-CZS10
SAK-CZS 10 · Ca/Zn one pack, calendered rigid sheet
Levels deep
1
Straight to bought materials
Standard batch
5,000 kg
Standard yield 99.3% · Rev 4
Bought materials
9
9 direct lines
Standard cost
$4.36/kg
Material $3.47 plus conversion $0.90
Explosion ties to the formulation
The tree
Quantities are per tonne of SAK-CZS10 and compound down the levels.
| Component | kg per tonne | Cost /kg | Extended |
|---|---|---|---|
| Calcium stearate, bought-in, blending grade | 262 | $3.38 | $0.89 |
| Calcium carbonate, precipitated, coated | 152 | $0.86 | $0.13 |
| Epoxidised soybean oil, ESBO | 118 | $3.86 | $0.46 |
| Zinc oxide, French process, 99.7% | 88 | $4.86 | $0.43 |
| Glycerol monostearate, GMS 40 | 74 | $4.68 | $0.35 |
| Ester wax, montan type | 66 | $5.86 | $0.39 |
| Pentaerythritol, mono, 98% | 52 | $6.24 | $0.32 |
| Phenolic antioxidant 1010, bulk | 18 | $11.84 | $0.21 |
| β-diketone, stearoyl benzoyl methane | 12 | $24.68 | $0.30 |
| Bought material at the bottom of every branch | 842 | $3.47/kg | |
| Material cost of SAK-CZS10 | $3.47/kg |
A made line carries no extended cost of its own, because its cost is the sum of the lines beneath it.
Routing
9 hours over the standard batch
- 10 · BL-01 2.8 hCharge and high-speed blend to 92°CHigh-speed Blender 1 (one packs)
- 20 · CX-01 4.5 hCompound and pelletiseCompounding Extruder & Pelletiser
- 30 · PK-01 1.7 hPack to 500 kg FIBC / 20 kg sackPacking Line (20 kg sacks & 500 kg FIBC)
Where SAK-CZS10 is used
Nothing else is made from it. It is sold as it is.
Collapsed to what has to be bought
The same bill with the levels taken out.
| Bought material | Supplier | Lead days | kg per tonne | Extended |
|---|---|---|---|---|
| RM-5040 Calcium stearate, bought-in, blending grade | FACI | 45 | 262 | $0.89 |
| RM-6010 Calcium carbonate, precipitated, coated | OMYA | 21 | 152 | $0.13 |
| RM-3050 Epoxidised soybean oil, ESBO | CHEMIPLAS | 30 | 118 | $0.46 |
| RM-2020 Zinc oxide, French process, 99.7% | ZIBO | 55 | 88 | $0.43 |
| RM-3060 Glycerol monostearate, GMS 40 | PGREVEN | 60 | 74 | $0.35 |
| RM-5030 Ester wax, montan type | PGREVEN | 65 | 66 | $0.39 |
| RM-3040 Pentaerythritol, mono, 98% | SINOCHEM | 55 | 52 | $0.32 |
| RM-4010 Phenolic antioxidant 1010, bulk | SONGWON | 50 | 18 | $0.21 |
| RM-3030 β-diketone, stearoyl benzoyl methane | BAERLOCHER | 70 | 12 | $0.30 |