Manufacturing
SAK-ORP22
SAK-ORP 22 · organic-based one pack, pipe, heavy-metal free
Levels deep
1
Straight to bought materials
Standard batch
4,000 kg
Standard yield 99.0% · Rev 2
Bought materials
9
9 direct lines
Standard cost
$6.59/kg
Material $5.69 plus conversion $0.91
Explosion ties to the formulation
The tree
Quantities are per tonne of SAK-ORP22 and compound down the levels.
| Component | kg per tonne | Cost /kg | Extended |
|---|---|---|---|
| Dihydropyridine co-stabiliser · Dihydropyridine, organic system | 62 | $28.46 | $1.76 |
| Calcium stearate, bought-in, blending grade | 186 | $3.38 | $0.63 |
| Calcium carbonate, precipitated, coated | 204 | $0.86 | $0.18 |
| Hydrotalcite, synthetic, Mg-Al | 128 | $9.64 | $1.23 |
| Polyethylene wax, 100 mPa·s | 118 | $4.26 | $0.50 |
| Pentaerythritol, mono, 98% | 74 | $6.24 | $0.46 |
| Epoxidised soybean oil, ESBO | 56 | $3.86 | $0.22 |
| Phenolic antioxidant 1010, bulk | 22 | $11.84 | $0.26 |
| β-diketone, stearoyl benzoyl methane | 18 | $24.68 | $0.44 |
| Bought material at the bottom of every branch | 868 | $5.69/kg | |
| Material cost of SAK-ORP22 | $5.69/kg |
A made line carries no extended cost of its own, because its cost is the sum of the lines beneath it.
Routing
7 hours over the standard batch
- 10 · BL-01 2.3 hCharge and high-speed blend to 92°CHigh-speed Blender 1 (one packs)
- 20 · CX-01 3.6 hCompound and pelletiseCompounding Extruder & Pelletiser
- 30 · PK-01 1.4000000000000001 hPack to 500 kg FIBC / 20 kg sackPacking Line (20 kg sacks & 500 kg FIBC)
Where SAK-ORP22 is used
Nothing else is made from it. It is sold as it is.
Collapsed to what has to be bought
The same bill with the levels taken out.
| Bought material | Supplier | Lead days | kg per tonne | Extended |
|---|---|---|---|---|
| RM-6010 Calcium carbonate, precipitated, coated | OMYA | 21 | 204 | $0.18 |
| RM-5040 Calcium stearate, bought-in, blending grade | FACI | 45 | 186 | $0.63 |
| RM-3010 Hydrotalcite, synthetic, Mg-Al | KISUMA | 65 | 128 | $1.23 |
| RM-5010 Polyethylene wax, 100 mPa·s | SASOL | 60 | 118 | $0.50 |
| RM-3040 Pentaerythritol, mono, 98% | SINOCHEM | 55 | 74 | $0.46 |
| RM-3070 Dihydropyridine co-stabiliser | BAERLOCHER | 70 | 62 | $1.76 |
| RM-3050 Epoxidised soybean oil, ESBO | CHEMIPLAS | 30 | 56 | $0.22 |
| RM-4010 Phenolic antioxidant 1010, bulk | SONGWON | 50 | 22 | $0.26 |
| RM-3030 β-diketone, stearoyl benzoyl methane | BAERLOCHER | 70 | 18 | $0.44 |