SUNACE
SUNACE
Process Control SAK-BZL40 · Fusion time
July 2026 close · posted live Mon 3 Aug 2026

Manufacturing

Process Control

Every release of a grade against the customer specification and against Sun Ace's own action limits, the moment QC closes the batch.

Every grade together
Grade SAK-CZB65 ACE-ZNS10 ACE-CAS10 SAK-CZC70 ACE-ZNS20-C SAK-CZP30 ACEGUARD-HT8 ACE-CAS40-C SAK-CZM15 ACEFEED-CA20 ACE-MGS20-PH SAK-CZP40 SAK-ORP22 ACE-CAS20 SAK-CZH80 INT-CAST70
Against Published grade No customer holds a tighter agreement on this grade.

Newest release

B26-0337 SAK-BZL 40 · liquid Ba/Zn, low phenol, flexible · 3,962 kg made 23 Jun 2026 Pass

Closed by Vinh Le at 10:47am · 41 days ago · WO-2026-0337

Yield
99.72 %
Peak temperature
134.8 °C
Fusion time
54.3 s
Torque, peak
42.3 Nm
Viscosity 25°C
246 mPa·s
Colour, initial ΔE
1.59
Metal content
6.72 %
46 kg still on the rack, 3,916 kg already gone to Gerflor Australasia Pty Ltd, Polyflor Australia Pty Ltd, Welvic Australia Pty Ltd.

Releases plotted

22

04 Sep 2025 to 23 Jun 2026

Fusion time · published grade

Inside spec, outside our limits

0

Every release sat inside the action limits

Nothing to check

Outside the customer spec

0

No release broke the specification

Clean

The line

No comparison

Only 1 release in the last week of production

Widen the window

Every measure on the release

Pick one to open it below. Bands as drawn on the big chart.

Yield
%
Plan · 97.50 to 100.00
22 releases All inside
Peak temperature
°C
Plan · 128.0 to 142.0
22 releases 1 outside spec
Fusion time
s
Plan · ±3%
22 releases All inside
Torque, peak
Nm
Plan · ±3%
22 releases All inside
Viscosity 25°C
mPa·s
Plan · 180 to 340
22 releases All inside
Colour, initial ΔE
Plan · 0.00 to 3.50
22 releases All inside
Metal content
%
Plan · 6.20 to 7.40
22 releases All inside

SAK-BZL 40 · liquid Ba/Zn, low phenol, flexible · Fusion time

Customer specification 52.4 to 55.6s (±3% of 54.0) from the QP-LIQUID plan. Action limits 52.9 to 55.1, two thirds of the ±3% tolerance, so ±2.00% of target.

Inside the action limits Inside the customer spec, outside our limits Outside the customer spec
Reading
52 53 54 55 56 Fusion time (s) Customer spec 55.6 Action limit 55.1 Target 54.0 Action limit 52.9 Customer spec 52.4 B25-0755 · 53.6s B25-0781 · 54.2s B25-0838 · 54.5s B25-0834 · 54.1s B25-0877 · 53.7s B25-0850 · 54.1s B25-0853 · 54.2s B25-0942 · 54.2s B26-0093 · 54.0s B26-0101 · 53.7s B26-0075 · 53.8s B26-0083 · 53.7s B26-0077 · 53.7s B26-0140 · 53.9s B26-0230 · 54.2s B26-0243 · 53.8s B26-0222 · 54.1s B26-0255 · 54.1s B26-0267 · 54.4s B26-0270 · 53.6s B26-0312 · 54.4s B26-0337 · 54.3s Sep 25 Oct 25 Nov 25 Dec 25 Jan 26 Feb 26 Apr 26 May 26 Jun 26 Releases in the order they were made, oldest at the left 9 between 53.5 and 54.0s 12 between 54.0 and 54.5s 1 between 54.5 and 55.0s 0 5 10 15 Releases per 0.5s band

22 releases of SAK-BZL40 · 0 inside the customer specification but outside the action limits · 0 outside the specification · widest reading 54.5s, narrowest 53.6s.

Worth a look

Releases outside the action limits, newest first, with what is still on the rack.

Every release of SAK-BZL40 sat inside the action limits on Fusion time.

Is the line getting skinnier

How much of the customer window the releases occupy, measured back from the last run on 23 Jun 2026.

Window Releases Lowest Highest Window used
Last week of production 1 54.3 54.3 Too few
Last month 2 54.3 54.4 Too few
Last two months 6 53.6 54.4
25%

Too few releases in the last week of production to read against the two-month baseline.

The readings

The charts above as numbers, newest first. ◆ past our action limits, ■ outside the customer specification.

Download CSV
Batch Made Yield
%
 Peak temperature
°C
 Fusion time
s
 Torque, peak
Nm
 Viscosity 25°C
mPa·s
 Colour, initial ΔE
Metal content
%
 Verdict
B26-0337 23 Jun 2026 99.72 134.8 54.3 42.3 246 1.59 6.72 Pass
B26-0312 09 Jun 2026 99.42 136.7 54.4 42.1 230 2.01 6.88 Pass
B26-0270 19 May 2026 99.12 133.7 53.6 42.4 254 1.71 6.80 Pass
B26-0267 19 May 2026 99.21 134.8 54.4 42.0 231 2.07 6.73 Concession
B26-0255 19 May 2026 99.14 136.5 54.1 41.6 231 1.97 6.72 Pass
B26-0222 25 Apr 2026 99.75 144.0 ■ 54.1 41.9 268 2.07 6.80 Fail
B26-0243 22 Apr 2026 99.16 134.0 53.8 42.4 265 1.77 6.64 Pass
B26-0230 01 Apr 2026 99.63 134.1 54.2 41.8 264 1.58 6.87 Pass
B26-0140 13 Feb 2026 99.24 134.8 53.9 41.6 225 1.43 6.79 Pass
B26-0077 24 Jan 2026 99.56 137.0 53.7 42.1 273 1.48 6.72 Pass
B26-0083 21 Jan 2026 99.74 133.3 53.7 41.8 255 1.61 6.90 Concession
B26-0075 20 Jan 2026 99.34 134.8 53.8 41.7 228 1.27 6.73 Pass
B26-0101 13 Jan 2026 99.57 135.9 53.7 42.0 259 1.70 6.96 Pass
B26-0093 10 Jan 2026 99.08 134.9 54.0 42.3 244 1.55 6.84 Pass
B25-0942 26 Dec 2025 99.73 134.1 54.2 42.2 244 1.43 6.62 Pass
B25-0853 24 Nov 2025 99.75 134.2 54.2 41.7 249 2.15 6.80 Pass
B25-0850 10 Nov 2025 99.54 133.9 54.1 42.2 225 1.55 6.70 Pass
B25-0877 04 Nov 2025 99.21 136.8 53.7 42.3 251 1.43 6.90 Pass
B25-0834 24 Oct 2025 99.59 134.0 54.1 42.1 235 1.12 6.76 Pass
B25-0838 14 Oct 2025 99.64 134.1 54.5 42.4 240 1.17 6.73 Pass
B25-0781 18 Sep 2025 99.52 136.4 54.2 42.1 255 1.36 6.63 Pass
B25-0755 04 Sep 2025 99.47 135.1 53.6 41.9 271 1.24 6.81 Pass