Manufacturing
Process Control
Every release of a grade against the customer specification and against Sun Ace's own action limits, the moment QC closes the batch.
Closed by Vinh Le at 10:53am · 38 days ago · WO-2026-0296
Releases plotted
24
01 Aug 2025 to 26 Jun 2026
Yield · published grade
Inside spec, outside our limits
2
Most recent B26-0137 on 01 Feb 2026
Sellable, worth a look before it goes
Outside the customer spec
0
No release broke the specification
Clean
The line
No comparison
Only 1 release in the last week of production
Widen the window
Every measure on the release
Pick one to open it below. Bands as drawn on the big chart.
SAK-CZM 18 · Ca/Zn one pack, medical film · Yield
Customer specification 97.50 to 100.00% from the QP-PHARMA plan. Action limits 98.26 to 99.76, the middle 60% of the customer window, measured out from target.
24 releases of SAK-CZM18 · 2 inside the customer specification but outside the action limits · 0 outside the specification · widest reading 99.79%, narrowest 99.02%.
Worth a look
Releases outside the action limits, newest first, with what is still on the rack.
| Batch | Yield | State | Stock |
|---|---|---|---|
| B26-0137 01 Feb 2026 | 99.77 % | Sellable, past our limit 0.01% past it · 62% of the way to the customer limit
| 569 kg on hand
553 kg gone to Australian Vinyls Corporation Pty Ltd |
| B25-0916 14 Dec 2025 | 99.79 % | Sellable, past our limit 0.03% past it · 65% of the way to the customer limit
| 657 kg on hand
593 kg gone to Welvic Australia Pty Ltd |
Is the line getting skinnier
How much of the customer window the releases occupy, measured back from the last run on 26 Jun 2026.
| Window | Releases | Lowest | Highest | Window used |
|---|---|---|---|---|
| Last week of production | 1 | 99.04 | 99.04 | Too few |
| Last month | 2 | 99.04 | 99.61 | Too few |
| Last two months | 2 | 99.04 | 99.61 | Too few |
Too few releases in the last week of production to read against the two-month baseline.
The readings
The charts above as numbers, newest first. ◆ past our action limits, ■ outside the customer specification.
| Batch | Made | Yield % | Assay % | Heavy metals ppm | Moisture % | Metal content % | Sieve residue 75 µm % | Verdict |
|---|---|---|---|---|---|---|---|---|
| B26-0296 | 26 Jun 2026 | 99.04 | 99.23 | 2.4 | 0.79 | 6.78 | 0.11 | Pass |
| B26-0323 | 05 Jun 2026 | 99.61 | 99.84 | 3.1 | 0.51 | 6.95 | 0.14 | Pass |
| B26-0224 | 05 Apr 2026 | 99.63 | 99.32 | 1.0 | 0.61 | 6.85 | 0.11 | Pass |
| B26-0195 | 08 Mar 2026 | 99.71 | 99.66 | 3.6 | 0.70 | 6.82 | 0.11 | Pass |
| B26-0153 | 04 Mar 2026 | 99.13 | 99.64 | 2.7 | 0.36 | 6.89 | 0.14 | Pass |
| B26-0128 | 09 Feb 2026 | 99.02 | 99.99 | 2.2 | 0.51 | 6.95 | 0.17 | Pass |
| B26-0137 | 01 Feb 2026 | 99.77 ◆ | 99.78 | 1.4 | 0.68 | 6.69 | 0.04 | Pass |
| B26-0108 | 25 Jan 2026 | 99.67 | 99.13 | 1.5 | 0.44 | 6.88 | 0.18 | Pass |
| B26-0097 | 21 Jan 2026 | 99.73 | 100.12 | 2.8 | 0.49 | 6.77 | 0.15 | Pass |
| B26-0096 | 19 Jan 2026 | 99.03 | 101.99 ■ | 1.6 | 0.68 | 6.81 | 0.17 | Fail |
| B26-0070 | 18 Jan 2026 | 99.66 | 99.29 | 0.9 | 0.70 | 6.84 | 0.17 | Pass |
| B26-0103 | 15 Jan 2026 | 99.06 | 99.52 | 0.6 | 0.48 | 6.79 | 0.05 | Pass |
| B26-0071 | 15 Jan 2026 | 99.19 | 99.78 | 2.1 | 0.69 | 6.95 | 0.16 | Pass |
| B26-0076 | 11 Jan 2026 | 99.73 | 99.57 | 3.1 | 0.36 | 6.64 | 0.12 | Pass |
| B25-0918 | 15 Dec 2025 | 99.40 | 99.96 | 1.4 | 0.70 | 6.67 | 0.06 | Pass |
| B25-0916 | 14 Dec 2025 | 99.79 ◆ | 99.73 | 3.4 | 0.58 | 6.96 | 0.13 | Pass |
| B25-0862 | 10 Nov 2025 | 99.63 | 99.94 | 1.5 | 0.42 | 6.89 | 0.06 | Pass |
| B25-0808 | 12 Oct 2025 | 99.46 | 100.06 | 2.7 | 0.47 | 6.63 | 0.17 | Pass |
| B25-0827 | 06 Oct 2025 | 99.16 | 99.99 | 1.4 | 0.60 | 6.80 | 0.14 | Pass |
| B25-0830 | 03 Oct 2025 | 99.59 | 99.40 | 3.4 | 0.39 | 6.99 | 0.16 | Pass |
| B25-0760 | 08 Sep 2025 | 99.08 | 99.72 | 2.5 | 0.67 | 6.70 | 0.12 | Pass |
| B25-0777 | 06 Sep 2025 | 99.44 | 99.42 | 2.8 | 0.55 | 6.74 | 0.18 | Pass |
| B25-0728 | 20 Aug 2025 | 99.05 | 99.12 | 3.2 | 0.58 | 6.80 | 0.17 | Pass |
| B25-0737 | 01 Aug 2025 | 99.51 | 99.52 | 0.8 | 0.80 | 6.86 | 0.16 | Pass |