ACEGUARD-HT8, ACEGUARD HT 8 · hydrotalcite co-stabiliser blend. 2,500 kg planned, started 20 Jul 2026, due 22 Jul 2026, operator Malcolm Rees.
Materials issued
$18,442
4 components out of 1310
Labour & plant recovered
$862
2.9 hours across 2 work centres
Overhead applied
$362
42% of recovery
Carried in 1320 WIP
$19,666
$7.98/kg made
Formulation Rev 2 approved 06 May 2026 by Amir Haddad
Issued against this works order, with the supplier lot recorded on every line, which is the backward half of a trace.
| Raw material | kg / tonne | Required | Lot | Cost /kg | Value |
|---|---|---|---|---|---|
| RM-3010 Hydrotalcite, synthetic, Mg-Al | 612 | 1,530 | KIS-2407798 | $9.64 | $14,749 |
| RM-3014 Zeolite 4A, dehydrated | 218 | 545 | SIN-2405333 | $4.28 | $2,333 |
| RM-5040 Calcium stearate, bought-in, blending grade | 118 | 295 | FAC-2410786 | $3.38 | $997 |
| RM-6040 Precipitated silica, anti-caking | 42 | 105 | SIB-2512594 | $3.46 | $363 |
| Material cost | $18,442 | ||||
Routing
Each step recovers its work centre's rate for the hours run, and overhead is applied on top. That is the conversion cost inside WIP.
| Seq | Work centre | Operation | Hours | Rate /hr | Recovered |
|---|---|---|---|---|---|
| 10 | BL-02 High-speed Blender 2 (one packs) | Dry blend and homogenise | 2.1 | $340.00 | $714 |
| 20 | PK-01 Packing Line (20 kg sacks & 500 kg FIBC) | Pack to 20 kg sack | 0.8 | $185.00 | $148 |
Quality release · Metallic stearate release
Recorded 22 Jul 2026 by Karen Doust. Precipitated and fused stearates. Metal content and sieve residue decide the grade.
| Test | Result | Specification | Outcome |
|---|---|---|---|
| Yield | 99.03 % | 97.5-100 % | Within spec |
| Peak temperature | 137.2 °C | 128-142 °C | Within spec |
| Metal content | 6.95 % | 6.2-7.4 % | Within spec |
| Moisture | 0.75 % | 0-1.5 % | Within spec |
| Bulk density | 307 g/L | 260-400 g/L | Within spec |
| Sieve residue 75 µm | 0.03 % | 0-0.5 % | Within spec |
| Melting point | 151.9 °C | 145-165 °C | Within spec |
| Free fatty acid | 0.46 % | 0-1.2 % | Within spec |
Standard cost
Computed from the formulation and the routing, not typed in. It is what the finished goods control account is debited at.
- Material /kg
- $7.38
- Conversion /kg
- $0.49
- Standard /kg
- $7.87
- List /kg
- $10.68
- Margin at list
- 26.3%
Yield
- Planned
- 2,500 kg
- Made
- 2,464 kg
- Formulation standard
- 99.4%
- Actual
- 98.56%
- Variance to 5400
- $275
Released as batch B26-0355
2,464 kg made, 1,084 kg still on the floor at the Main Store. Best before 20 Jul 2028.
Full trace →Ledger effect
DR 1320 Work in Process Control, as material is issued and hours are booked
CR 1310 Raw Materials Control
DR 1330 Finished Goods Control, on a quality release, at standard
DR/CR 5400 Yield Variance, the difference
DR 1350 Quarantined Stock, on a failure, instead of 1330
Each line posts at the moment of the transaction it belongs to.
SUNACE
Australia · Leading through quality
Sun Ace Australia Pty Ltd
32-38 Remington Drive, Dandenong South VIC 3175
ABN 52 006 388 102 · +61 3 9702 9444 · sunace@sunace.com.au
Batch manufacturing record
WO-2026-0355
- Grade
- ACEGUARD-HT8
- Batch
- B26-0355
- Made
- 21 Jul 2026
| Raw material | Lot | kg issued | Cost |
|---|---|---|---|
| RM-3010, Hydrotalcite, synthetic, Mg-Al | KIS-2407798 | 1,530 | $14,749 |
| RM-3014, Zeolite 4A, dehydrated | SIN-2405333 | 545 | $2,333 |
| RM-5040, Calcium stearate, bought-in, blending grade | FAC-2410786 | 295 | $997 |
| RM-6040, Precipitated silica, anti-caking | SIB-2512594 | 105 | $363 |
| Quality test | Result | Specification |
|---|---|---|
| Yield | 99.03 % | 97.5-100 |
| Peak temperature | 137.2 °C | 128-142 |
| Metal content | 6.95 % | 6.2-7.4 |
| Moisture | 0.75 % | 0-1.5 |
| Bulk density | 307 g/L | 260-400 |
| Sieve residue 75 µm | 0.03 % | 0-0.5 |
| Melting point | 151.9 °C | 145-165 |
| Free fatty acid | 0.46 % | 0-1.2 |
Manufactured by Malcolm Rees
Released by Quality Manager