WO-2026-0450

Materials issued Make to order

SAK-CZC60, SAK-CZC 60 · Ca/Zn one pack, 70°C cable insulation. 8,000 kg planned, started 03 Aug 2026, due 06 Aug 2026, operator Tui Faletau. Raised against SO-26-1187.

Materials issued

$29,287

11 components out of 1310

Labour & plant recovered

n/a

0.0 hours across 0 work centres

Overhead applied

n/a

42% of recovery

Carried in 1320 WIP

$29,287

Not yet issued

Formulation Rev 5 approved 22 Jan 2026 by Amir Haddad

Issued against this works order, with the supplier lot recorded on every line, which is the backward half of a trace.

Raw material	kg / tonne	Required	Lot	Cost /kg	Value
RM-5040 Calcium stearate, bought-in, blending grade	232	1,856	FAC-2405863	$3.38	$6,273
RM-6010 Calcium carbonate, precipitated, coated	178	1,424	OMY-2401148	$0.86	$1,225
RM-3050 Epoxidised soybean oil, ESBO · ESBO, electrical grade	124	992	CHE-2603732	$3.86	$3,829
RM-2020 Zinc oxide, French process, 99.7%	96	768	ZIB-2408399	$4.86	$3,732
RM-3014 Zeolite 4A, dehydrated · Zeolite, low moisture pick-up	88	704	SIN-2603572	$4.28	$3,013
RM-5010 Polyethylene wax, 100 mPa·s	84	672	SAS-2508210	$4.26	$2,863
RM-3040 Pentaerythritol, mono, 98%	62	496	SIN-2402374	$6.24	$3,095
RM-6030 Talc, micronised 10 micron	58	464	SIB-2601132	$0.98	$455
RM-4010 Phenolic antioxidant 1010, bulk	18	144	SON-2608744	$11.84	$1,705
RM-4020 Organophosphite 168, bulk	14	112	SON-2610825	$10.02	$1,122
RM-3030 β-diketone, stearoyl benzoyl methane	10	80	BAE-2604717	$24.68	$1,974
Material cost					$29,287

Routing

Each step recovers its work centre's rate for the hours run, and overhead is applied on top. That is the conversion cost inside WIP.

Seq	Work centre	Operation	Hours	Rate /hr	Recovered
10	BL-01 High-speed Blender 1 (one packs)	Charge and high-speed blend to 92°C	4.1	$340.00	pending
20	CX-01 Compounding Extruder & Pelletiser	Compound and pelletise	7.3	$420.00	pending
30	PK-01 Packing Line (20 kg sacks & 500 kg FIBC)	Pack to 500 kg FIBC / 20 kg sack	2.5	$185.00	pending

Standard cost

Computed from the formulation and the routing, not typed in. It is what the finished goods control account is debited at.

Material /kg: $3.66
Conversion /kg: $0.87
Standard /kg: $4.53
List /kg: $6.76
Margin at list: 33.0%

Yield

Planned: 8,000 kg
Made: n/a
Formulation standard: 99.3%
Actual: n/a

Ledger effect

DR 1320 Work in Process Control, as material is issued and hours are booked

CR 1310 Raw Materials Control

DR 1330 Finished Goods Control, on a quality release, at standard

DR/CR 5400 Yield Variance, the difference

DR 1350 Quarantined Stock, on a failure, instead of 1330

Each line posts at the moment of the transaction it belongs to.

SUNACE

Australia · Leading through quality

Sun Ace Australia Pty Ltd
32-38 Remington Drive, Dandenong South VIC 3175
ABN 52 006 388 102 · +61 3 9702 9444 · sunace@sunace.com.au

Batch manufacturing record

WO-2026-0450

Grade: SAK-CZC60
Batch: pending
Made: 03 Aug 2026

Raw material	Lot	kg issued	Cost
RM-5040, Calcium stearate, bought-in, blending grade	FAC-2405863	1,856	$6,273
RM-6010, Calcium carbonate, precipitated, coated	OMY-2401148	1,424	$1,225
RM-3050, Epoxidised soybean oil, ESBO	CHE-2603732	992	$3,829
RM-2020, Zinc oxide, French process, 99.7%	ZIB-2408399	768	$3,732
RM-3014, Zeolite 4A, dehydrated	SIN-2603572	704	$3,013
RM-5010, Polyethylene wax, 100 mPa·s	SAS-2508210	672	$2,863
RM-3040, Pentaerythritol, mono, 98%	SIN-2402374	496	$3,095
RM-6030, Talc, micronised 10 micron	SIB-2601132	464	$455
RM-4010, Phenolic antioxidant 1010, bulk	SON-2608744	144	$1,705
RM-4020, Organophosphite 168, bulk	SON-2610825	112	$1,122
RM-3030, β-diketone, stearoyl benzoyl methane	BAE-2604717	80	$1,974

Manufactured by Tui Faletau

Released by Quality Manager