Manufacturing
ACE-CAS30-FG
ACE-CAS 30 FG · calcium stearate, food & kosher approved
Levels deep
1
Straight to bought materials
Standard batch
4,000 kg
Standard yield 98.2% · Rev 3
Bought materials
3
3 direct lines
Standard cost
$3.60/kg
Material $2.20 plus conversion $1.40
Explosion ties to the formulation
The tree
Quantities are per tonne of ACE-CAS30-FG and compound down the levels.
| Component | kg per tonne | Cost /kg | Extended |
|---|---|---|---|
| Stearic acid, triple pressed, vegetable · Vegetable only, kosher & BSE free declaration | 824 | $2.48 | $2.04 |
| Calcium hydroxide, technical, low iron | 166 | $0.74 | $0.12 |
| Precipitated silica, anti-caking | 10 | $3.46 | $0.03 |
| Bought material at the bottom of every branch | 1,000 | $2.20/kg | |
| Material cost of ACE-CAS30-FG | $2.20/kg |
A made line carries no extended cost of its own, because its cost is the sum of the lines beneath it.
Routing
15 hours over the standard batch
- 10 · RX-03 5.4 hAqueous precipitation, metathesisReaction Vessel 3 (aqueous precipitation)
- 20 · DR-01 5.3 hSpray dry to <1.5% moistureSpray Dryer
- 30 · MC-01 2.9 hMicronise and classify the fine fractionMicronising Mill
- 40 · PK-01 1.4000000000000001 hPack to 500 kg FIBC / 20 kg sackPacking Line (20 kg sacks & 500 kg FIBC)
Where ACE-CAS30-FG is used
Nothing else is made from it. It is sold as it is.
Collapsed to what has to be bought
The same bill with the levels taken out.