Manufacturing

SAK-CZB65

SAK-CZB 65 · Ca/Zn one pack, bottle closure, low taint

Levels deep

Straight to bought materials

Standard batch

2,000 kg

Standard yield 99.0% · Rev 3

Bought materials

8 direct lines

Standard cost

$4.62/kg

Material $3.63 plus conversion $0.99

Explosion ties to the formulation

The tree

Quantities are per tonne of SAK-CZB65 and compound down the levels.

Component	kg per tonne	Cost /kg	Extended
RM-5040 Calcium stearate, bought-in, blending grade	236	$3.38	$0.80
RM-3050 Epoxidised soybean oil, ESBO	172	$3.86	$0.66
RM-2024 Zinc oxide, pharmaceutical grade	96	$8.46	$0.81
RM-6010 Calcium carbonate, precipitated, coated	128	$0.86	$0.11
RM-3060 Glycerol monostearate, GMS 40	92	$4.68	$0.43
RM-3016 Zeolite 4A, low sodium, pharma	68	$5.84	$0.40
RM-3040 Pentaerythritol, mono, 98%	44	$6.24	$0.27
RM-4010 Phenolic antioxidant 1010, bulk	12	$11.84	$0.14
Bought material at the bottom of every branch	848		$3.63/kg
Material cost of SAK-CZB65			$3.63/kg

A made line carries no extended cost of its own, because its cost is the sum of the lines beneath it.

4 hours over the standard batch

10 · BL-01 1.4 h

Charge and high-speed blend to 92°C

High-speed Blender 1 (one packs)
20 · CX-01 1.8 h

Compound and pelletise

Compounding Extruder & Pelletiser
30 · PK-01 0.8999999999999999 h

Pack to 500 kg FIBC / 20 kg sack

Packing Line (20 kg sacks & 500 kg FIBC)

Nothing else is made from it. It is sold as it is.

The same bill with the levels taken out.

Bought material	Supplier	Lead days	kg per tonne	Extended
RM-5040 Calcium stearate, bought-in, blending grade	FACI	45	236	$0.80
RM-3050 Epoxidised soybean oil, ESBO	CHEMIPLAS	30	172	$0.66
RM-6010 Calcium carbonate, precipitated, coated	OMYA	21	128	$0.11
RM-2024 Zinc oxide, pharmaceutical grade	IMCD	40	96	$0.81
RM-3060 Glycerol monostearate, GMS 40	PGREVEN	60	92	$0.43
RM-3016 Zeolite 4A, low sodium, pharma	SINOCHEM	55	68	$0.40
RM-3040 Pentaerythritol, mono, 98%	SINOCHEM	55	44	$0.27
RM-4010 Phenolic antioxidant 1010, bulk	SONGWON	50	12	$0.14