Manufacturing

SAK-CZG90

SAK-CZG 90 · Ca/Zn one pack, general purpose flexible

Levels deep

Straight to bought materials

Standard batch

8,000 kg

Standard yield 99.5% · Rev 8

Bought materials

8 direct lines

Standard cost

$3.30/kg

Material $2.43 plus conversion $0.87

Explosion ties to the formulation

The tree

Quantities are per tonne of SAK-CZG90 and compound down the levels.

Component	kg per tonne	Cost /kg	Extended
RM-5040 Calcium stearate, bought-in, blending grade	208	$3.38	$0.70
RM-6014 Calcium carbonate, ground, 2 micron	264	$0.54	$0.14
RM-3050 Epoxidised soybean oil, ESBO	132	$3.86	$0.51
RM-2020 Zinc oxide, French process, 99.7%	76	$4.86	$0.37
RM-8020 DINP plasticiser, diisononyl phthalate	72	$2.64	$0.19
RM-5020 Paraffin wax 58/60, fully refined	58	$2.74	$0.16
RM-3040 Pentaerythritol, mono, 98%	38	$6.24	$0.24
RM-4010 Phenolic antioxidant 1010, bulk	10	$11.84	$0.12
Bought material at the bottom of every branch	858		$2.43/kg
Material cost of SAK-CZG90			$2.43/kg

A made line carries no extended cost of its own, because its cost is the sum of the lines beneath it.

14 hours over the standard batch

10 · BL-01 4.1 h

Charge and high-speed blend to 92°C

High-speed Blender 1 (one packs)
20 · CX-01 7.3 h

Compound and pelletise

Compounding Extruder & Pelletiser
30 · PK-01 2.5 h

Pack to 500 kg FIBC / 20 kg sack

Packing Line (20 kg sacks & 500 kg FIBC)

Nothing else is made from it. It is sold as it is.

The same bill with the levels taken out.

Bought material	Supplier	Lead days	kg per tonne	Extended
RM-6014 Calcium carbonate, ground, 2 micron	OMYA	21	264	$0.14
RM-5040 Calcium stearate, bought-in, blending grade	FACI	45	208	$0.70
RM-3050 Epoxidised soybean oil, ESBO	CHEMIPLAS	30	132	$0.51
RM-2020 Zinc oxide, French process, 99.7%	ZIBO	55	76	$0.37
RM-8020 DINP plasticiser, diisononyl phthalate	CHEMIPLAS	30	72	$0.19
RM-5020 Paraffin wax 58/60, fully refined	SASOL	60	58	$0.16
RM-3040 Pentaerythritol, mono, 98%	SINOCHEM	55	38	$0.24
RM-4010 Phenolic antioxidant 1010, bulk	SONGWON	50	10	$0.12