Manufacturing

SAK-CZM18

SAK-CZM 18 · Ca/Zn one pack, medical film

Levels deep

Straight to bought materials

Standard batch

1,500 kg

Standard yield 98.8% · Rev 1

Bought materials

8 direct lines

Standard cost

$4.90/kg

Material $3.83 plus conversion $1.07

Explosion ties to the formulation

The tree

Quantities are per tonne of SAK-CZM18 and compound down the levels.

Component	kg per tonne	Cost /kg	Extended
RM-5040 Calcium stearate, bought-in, blending grade	242	$3.38	$0.82
RM-3050 Epoxidised soybean oil, ESBO	178	$3.86	$0.69
RM-2024 Zinc oxide, pharmaceutical grade	104	$8.46	$0.88
RM-3016 Zeolite 4A, low sodium, pharma	82	$5.84	$0.48
RM-3060 Glycerol monostearate, GMS 40	88	$4.68	$0.41
RM-6010 Calcium carbonate, precipitated, coated	96	$0.86	$0.08
RM-3040 Pentaerythritol, mono, 98%	46	$6.24	$0.29
RM-4010 Phenolic antioxidant 1010, bulk	16	$11.84	$0.19
Bought material at the bottom of every branch	852		$3.83/kg
Material cost of SAK-CZM18			$3.83/kg

A made line carries no extended cost of its own, because its cost is the sum of the lines beneath it.

3 hours over the standard batch

10 · BL-01 1.2 h

Charge and high-speed blend to 92°C

High-speed Blender 1 (one packs)
20 · CX-01 1.4 h

Compound and pelletise

Compounding Extruder & Pelletiser
30 · PK-01 0.7 h

Pack to 500 kg FIBC / 20 kg sack

Packing Line (20 kg sacks & 500 kg FIBC)

Nothing else is made from it. It is sold as it is.

The same bill with the levels taken out.

Bought material	Supplier	Lead days	kg per tonne	Extended
RM-5040 Calcium stearate, bought-in, blending grade	FACI	45	242	$0.82
RM-3050 Epoxidised soybean oil, ESBO	CHEMIPLAS	30	178	$0.69
RM-2024 Zinc oxide, pharmaceutical grade	IMCD	40	104	$0.88
RM-6010 Calcium carbonate, precipitated, coated	OMYA	21	96	$0.08
RM-3060 Glycerol monostearate, GMS 40	PGREVEN	60	88	$0.41
RM-3016 Zeolite 4A, low sodium, pharma	SINOCHEM	55	82	$0.48
RM-3040 Pentaerythritol, mono, 98%	SINOCHEM	55	46	$0.29
RM-4010 Phenolic antioxidant 1010, bulk	SONGWON	50	16	$0.19