Manufacturing
SAK-CZP35
SAK-CZP 35 · Ca/Zn one pack, pressure pipe, high output
Levels deep
3
Through an intermediate that is made here
Standard batch
10,000 kg
Standard yield 99.4% · Rev 4
Bought materials
12
11 direct lines
Standard cost
$5.39/kg
Material $4.53 plus conversion $0.87
Explosion ties to the formulation
The tree
Quantities are per tonne of SAK-CZP35 and compound down the levels.
| Component | kg per tonne | Cost /kg | Extended |
|---|---|---|---|
| INT-CZB40 Made here Ca/Zn base pre-blend, one-pack platform · Base pre-blend, made in house | 599 | $5.02 | — |
| Calcium stearate, own manufacture, blending grade · Own calcium stearate, made on the stearate line | 274 | $3.40 | — |
| └ RM-1010 Stearic acid, triple pressed, vegetable · Stearic acid, triple pressed | 257 | $2.48 | $0.64 |
| └ RM-2010 Calcium hydroxide, technical, low iron · Lime slurry, the calcium source | 34 | $0.74 | $0.03 |
| └ RM-5010 Polyethylene wax, 100 mPa·s · External lubricant | 152 | $4.26 | $0.65 |
| └ RM-3010 Hydrotalcite, synthetic, Mg-Al · HCl scavenger | 98 | $9.64 | $0.95 |
| └ RM-2020 Zinc oxide, French process, 99.7% · Zinc source, early colour | 75 | $4.86 | $0.37 |
| Polyethylene wax, 100 mPa·s · Lubricant top-up above the pre-blend | 4 | $4.26 | $0.02 |
| Hydrotalcite, synthetic, Mg-Al · Scavenger top-up | 6 | $9.64 | $0.06 |
| Zinc oxide, French process, 99.7% | 7 | $4.86 | $0.03 |
| Calcium carbonate, precipitated, coated | 196 | $0.86 | $0.17 |
| Fischer-Tropsch wax, 105°C | 58 | $3.98 | $0.23 |
| Pentaerythritol, mono, 98% | 52 | $6.24 | $0.32 |
| Epoxidised soybean oil, ESBO | 40 | $3.86 | $0.15 |
| Phenolic antioxidant 1010, bulk | 14 | $11.84 | $0.17 |
| β-diketone, stearoyl benzoyl methane | 12 | $24.68 | $0.30 |
| Sodium perchlorate, 60% solution | 6 | $11.86 | $0.07 |
| Bought material at the bottom of every branch | 1,012 | $4.14/kg | |
| Conversion already inside the intermediates Part of their cost, not of any material line | $0.39/kg | ||
| Material cost of SAK-CZP35 | $4.53/kg |
A made line carries no extended cost of its own, because its cost is the sum of the lines beneath it.
Routing
17 hours over the standard batch
- 10 · BL-01 5 hCharge and high-speed blend to 92°CHigh-speed Blender 1 (one packs)
- 20 · CX-01 9.1 hCompound and pelletiseCompounding Extruder & Pelletiser
- 30 · PK-01 3.0999999999999996 hPack to 500 kg FIBC / 20 kg sackPacking Line (20 kg sacks & 500 kg FIBC)
Where SAK-CZP35 is used
Nothing else is made from it. It is sold as it is.
Collapsed to what has to be bought
The same bill with the levels taken out.
| Bought material | Supplier | Lead days | kg per tonne | Extended |
|---|---|---|---|---|
| RM-1010 Stearic acid, triple pressed, vegetable | KLKOLEO | 45 | 257 | $0.64 |
| RM-6010 Calcium carbonate, precipitated, coated | OMYA | 21 | 196 | $0.17 |
| RM-5010 Polyethylene wax, 100 mPa·s | SASOL | 60 | 156 | $0.66 |
| RM-3010 Hydrotalcite, synthetic, Mg-Al | KISUMA | 65 | 104 | $1.00 |
| RM-2020 Zinc oxide, French process, 99.7% | ZIBO | 55 | 82 | $0.40 |
| RM-5024 Fischer-Tropsch wax, 105°C | SASOL | 60 | 58 | $0.23 |
| RM-3040 Pentaerythritol, mono, 98% | SINOCHEM | 55 | 52 | $0.32 |
| RM-3050 Epoxidised soybean oil, ESBO | CHEMIPLAS | 30 | 40 | $0.15 |
| RM-2010 Calcium hydroxide, technical, low iron | REDOX | 21 | 34 | $0.03 |
| RM-4010 Phenolic antioxidant 1010, bulk | SONGWON | 50 | 14 | $0.17 |
| RM-3030 β-diketone, stearoyl benzoyl methane | BAERLOCHER | 70 | 12 | $0.30 |
| RM-3020 Sodium perchlorate, 60% solution | CHEMIPLAS | 40 | 6 | $0.07 |