Manufacturing
SAK-CZW50
SAK-CZW 50 · Ca/Zn one pack, window profile
Levels deep
1
Straight to bought materials
Standard batch
6,000 kg
Standard yield 99.4% · Rev 6
Bought materials
10
10 direct lines
Standard cost
$5.17/kg
Material $4.28 plus conversion $0.89
Explosion ties to the formulation
The tree
Quantities are per tonne of SAK-CZW50 and compound down the levels.
| Component | kg per tonne | Cost /kg | Extended |
|---|---|---|---|
| Calcium stearate, bought-in, blending grade | 256 | $3.38 | $0.87 |
| Calcium carbonate, precipitated, coated | 168 | $0.86 | $0.14 |
| Titanium dioxide, rutile, R-902 · TiO₂, weathering | 128 | $6.28 | $0.80 |
| Oxidised polyethylene wax, acid value 16 | 92 | $5.18 | $0.48 |
| Zinc oxide, French process, 99.7% | 78 | $4.86 | $0.38 |
| Hydrotalcite, synthetic, Mg-Al | 74 | $9.64 | $0.71 |
| Paraffin wax 58/60, fully refined | 62 | $2.74 | $0.17 |
| Pentaerythritol, mono, 98% | 46 | $6.24 | $0.29 |
| Phenolic antioxidant 1010, bulk | 16 | $11.84 | $0.19 |
| β-diketone, stearoyl benzoyl methane | 10 | $24.68 | $0.25 |
| Bought material at the bottom of every branch | 930 | $4.28/kg | |
| Material cost of SAK-CZW50 | $4.28/kg |
A made line carries no extended cost of its own, because its cost is the sum of the lines beneath it.
Routing
11 hours over the standard batch
- 10 · BL-01 3.2 hCharge and high-speed blend to 92°CHigh-speed Blender 1 (one packs)
- 20 · CX-01 5.5 hCompound and pelletiseCompounding Extruder & Pelletiser
- 30 · PK-01 2 hPack to 500 kg FIBC / 20 kg sackPacking Line (20 kg sacks & 500 kg FIBC)
Where SAK-CZW50 is used
Nothing else is made from it. It is sold as it is.
Collapsed to what has to be bought
The same bill with the levels taken out.
| Bought material | Supplier | Lead days | kg per tonne | Extended |
|---|---|---|---|---|
| RM-5040 Calcium stearate, bought-in, blending grade | FACI | 45 | 256 | $0.87 |
| RM-6010 Calcium carbonate, precipitated, coated | OMYA | 21 | 168 | $0.14 |
| RM-6020 Titanium dioxide, rutile, R-902 | IMCD | 35 | 128 | $0.80 |
| RM-5014 Oxidised polyethylene wax, acid value 16 | HONEYWELL | 65 | 92 | $0.48 |
| RM-2020 Zinc oxide, French process, 99.7% | ZIBO | 55 | 78 | $0.38 |
| RM-3010 Hydrotalcite, synthetic, Mg-Al | KISUMA | 65 | 74 | $0.71 |
| RM-5020 Paraffin wax 58/60, fully refined | SASOL | 60 | 62 | $0.17 |
| RM-3040 Pentaerythritol, mono, 98% | SINOCHEM | 55 | 46 | $0.29 |
| RM-4010 Phenolic antioxidant 1010, bulk | SONGWON | 50 | 16 | $0.19 |
| RM-3030 β-diketone, stearoyl benzoyl methane | BAERLOCHER | 70 | 10 | $0.25 |