SUNACE
SUNACE
Process Control SAK-CZP30 · Bulk density · IPX01
July 2026 close · posted live Mon 3 Aug 2026

Manufacturing

Process Control

Every release of a grade against the customer specification and against Sun Ace's own action limits, the moment QC closes the batch.

Every grade together
Grade SAK-CZB65 ACE-ZNS10 ACE-CAS10 SAK-CZC70 ACE-ZNS20-C SAK-CZP30 ACEGUARD-HT8 ACE-CAS40-C SAK-CZM15 ACEFEED-CA20 ACE-MGS20-PH SAK-CZP40 SAK-ORP22 ACE-CAS20 SAK-CZH80 INT-CAST70
Against Published grade Iplex Pipelines Australia Pty Ltd

Newest release

B26-0439 SAK-CZP 30 · Ca/Zn one pack, pressure pipe · 11,916 kg made 23 Jul 2026 Pass

Closed by Vinh Le at 4:41pm · 11 days ago · WO-2026-0445

Yield
99.30 %
Peak temperature
135.4 °C
Fusion time
53.0 s ◆
Torque, peak
41.6 Nm
Colour, initial ΔE
1.42
Bulk density
322 g/L
Moisture
0.51 %
3,180 kg still on the rack, 8,736 kg already gone to Iplex Pipelines Australia Pty Ltd, Vinidex Pty Ltd.

Releases plotted

21

04 Aug 2025 to 23 Jul 2026

Bulk density · Iplex Pipelines Australia Pty Ltd agreement

Inside spec, outside our limits

4

Most recent B26-0251 on 06 May 2026

Sellable, worth a look before it goes

Outside the customer spec

3

Most recent B26-0333 on 05 Jun 2026

Cannot be sold against this spec

The line

No comparison

Only 1 release in the last week of production

Widen the window

Every measure on the release

Pick one to open it below. Bands as drawn on the big chart.

Yield
%
Plan · 97.50 to 100.00
21 releases 1 to check
Peak temperature
°C
Plan · 128.0 to 142.0
21 releases 1 outside spec
Fusion time
s
Grade spec SA-CZP30-A · ±2%
21 releases 1 to check
Torque, peak
Nm
Plan · ±3%
21 releases All inside
Colour, initial ΔE
Agreement IPX-CZP30-04 · 0.00 to 1.80
21 releases 9 outside spec
Bulk density
g/L
Agreement IPX-CZP30-04 · 300 to 350
21 releases 3 outside spec
Moisture
%
Agreement IPX-CZP30-04 · 0.00 to 0.90
21 releases 6 to check

SAK-CZP 30 · Ca/Zn one pack, pressure pipe · Bulk density

Customer specification 300 to 350g/L from Iplex Pipelines Australia Pty Ltd, IPX-CZP30-04. Action limits 310 to 340, the middle 60% of the customer window, measured out from target.

Inside the action limits Inside the customer spec, outside our limits Outside the customer spec
Reading
280 300 320 340 360 Bulk density (g/L) Customer spec 350 Action limit 340 Target 325 Action limit 310 Customer spec 300 B25-0708 · 302g/L · inside the customer specification, outside the action limits B25-0718 · 338g/L B25-0732 · 312g/L B25-0734 · 338g/L B25-0799 · 305g/L · inside the customer specification, outside the action limits B25-0831 · 325g/L B25-0884 · 313g/L B25-0921 · 309g/L · inside the customer specification, outside the action limits B26-0064 · 299g/L · outside the customer specification B26-0147 · 310g/L B26-0186 · 319g/L B26-0233 · 327g/L B26-0205 · 328g/L B26-0251 · 301g/L · inside the customer specification, outside the action limits B26-0259 · 299g/L · outside the customer specification B26-0333 · 299g/L · outside the customer specification B26-0332 · 320g/L B26-0330 · 321g/L B26-0331 · 311g/L B26-0358 · 340g/L B26-0439 · 322g/L Aug 25 Sep 25 Oct 25 Nov 25 Dec 25 Jan 26 Feb 26 Mar 26 Apr 26 May 26 Jun 26 Jul 26 Releases in the order they were made, oldest at the left 3 between 290 and 300g/L 4 between 300 and 310g/L 5 between 310 and 320g/L 6 between 320 and 330g/L 2 between 330 and 340g/L 1 between 340 and 350g/L 0 2 4 6 Releases per 10.0g/L band

21 releases of SAK-CZP30 · 4 inside the customer specification but outside the action limits · 3 outside the specification · widest reading 340g/L, narrowest 299g/L.

Worth a look

Releases outside the action limits, newest first, with what is still on the rack.

Batch Bulk density State Stock
B26-0333
05 Jun 2026
 299 g/L
Outside the customer spec
1g/L past it · 104% of the way to the customer limit
1,552 kg on hand
Nothing despatched yet
B26-0259
14 May 2026
 299 g/L
Outside the customer spec
1g/L past it · 104% of the way to the customer limit
1,527 kg on hand
Nothing despatched yet
B26-0251
06 May 2026
 301 g/L
Sellable, past our limit
9g/L past it · 96% of the way to the customer limit
5,304 kg on hand
Nothing despatched yet
B26-0064
24 Jan 2026
 299 g/L
Outside the customer spec
1g/L past it · 104% of the way to the customer limit
470 kg on hand
Nothing despatched yet
B25-0921
04 Dec 2025
 309 g/L
Sellable, past our limit
1g/L past it · 64% of the way to the customer limit
537 kg on hand
Nothing despatched yet
B25-0799
23 Sep 2025
 305 g/L
Sellable, past our limit
5g/L past it · 80% of the way to the customer limit
4,588 kg on hand
Nothing despatched yet
B25-0708
04 Aug 2025
 302 g/L
Sellable, past our limit
8g/L past it · 92% of the way to the customer limit
2,968 kg on hand
Nothing despatched yet

Is the line getting skinnier

How much of the customer window the releases occupy, measured back from the last run on 23 Jul 2026.

Window Releases Lowest Highest Window used
Last week of production 1 322 322 Too few
Last month 2 322 340 Too few
Last two months
1 rejected, left out of the spread
 5 311 340
58%

Too few releases in the last week of production to read against the two-month baseline.

The readings

The charts above as numbers, newest first. ◆ past our action limits, ■ outside the customer specification.

Download CSV
Batch Made Yield
%
 Peak temperature
°C
 Fusion time
s
 Torque, peak
Nm
 Colour, initial ΔE
Bulk density
g/L
 Moisture
%
 Verdict
B26-0439 23 Jul 2026 99.30 135.4 53.0 ◆ 41.6 1.42 322 0.51 Pass
B26-0358 11 Jul 2026 99.39 135.8 54.3 42.0 2.07 ■ 340 0.37 Pass
B26-0331 10 Jun 2026 99.61 136.0 53.9 42.2 1.78 ◆ 311 0.45 Pass
B26-0330 10 Jun 2026 99.69 135.0 54.4 41.8 2.12 ■ 321 0.80 ◆ Pass
B26-0332 08 Jun 2026 99.30 132.9 53.7 41.6 1.41 320 0.69 Pass
B26-0333 05 Jun 2026 99.35 135.9 53.6 42.1 1.70 ◆ 299 ■ 0.74 ◆ Pass
B26-0259 14 May 2026 99.79 ◆ 136.3 54.3 42.2 1.26 299 ■ 0.71 ◆ Pass
B26-0251 06 May 2026 99.50 133.6 54.4 42.1 2.08 ■ 301 ◆ 0.82 ◆ Pass
B26-0205 21 Apr 2026 99.12 133.6 53.9 42.0 1.86 ■ 328 0.39 Pass
B26-0233 16 Apr 2026 99.18 137.1 54.4 42.3 2.10 ■ 327 0.65 Pass
B26-0186 01 Mar 2026 99.12 133.8 54.2 42.0 1.43 319 0.58 Pass
B26-0147 26 Feb 2026 99.53 134.4 53.6 42.1 1.61 ◆ 310 0.75 ◆ Pass
B26-0064 24 Jan 2026 99.18 137.0 54.3 42.2 1.82 ■ 299 ■ 0.75 ◆ Pass
B25-0921 04 Dec 2025 99.28 135.5 54.2 42.1 1.60 ◆ 309 ◆ 0.56 Pass
B25-0884 13 Nov 2025 99.42 134.4 53.9 42.3 1.99 ■ 313 0.50 Pass
B25-0831 12 Oct 2025 99.43 133.7 53.9 41.6 1.34 325 0.42 Pass
B25-0799 23 Sep 2025 99.63 133.6 54.0 41.6 1.21 305 ◆ 0.43 Pass
B25-0734 23 Aug 2025 99.35 137.0 53.8 41.8 1.34 338 0.66 Pass
B25-0732 21 Aug 2025 99.59 132.9 53.8 42.1 2.05 ■ 312 0.45 Pass
B25-0718 13 Aug 2025 99.47 144.0 ■ 53.6 42.2 1.41 338 0.64 Fail
B25-0708 04 Aug 2025 99.73 136.0 54.3 42.2 1.98 ■ 302 ◆ 0.69 Pass