Manufacturing
Process Control
Every release of a grade against the customer specification and against Sun Ace's own action limits, the moment QC closes the batch.
Newest release
B26-0318 SAK-CZS 10 · Ca/Zn one pack, calendered rigid sheet · 4,941 kg made 23 Jun 2026 PassClosed by Priya Raman at 10:22am · 41 days ago · WO-2026-0318
Releases plotted
25
10 Aug 2025 to 23 Jun 2026
Peak temperature · published grade
Inside spec, outside our limits
0
Every release sat inside the action limits
Nothing to check
Outside the customer spec
1
Most recent B25-0932 on 01 Dec 2025
Cannot be sold against this spec
The line
No comparison
Only 1 release in the last week of production
Widen the window
Every measure on the release
Pick one to open it below. Bands as drawn on the big chart.
SAK-CZS 10 · Ca/Zn one pack, calendered rigid sheet · Peak temperature
Customer specification 128.0 to 142.0°C from the QP-ONEPACK plan. Action limits 130.8 to 139.2, the middle 60% of the customer window, measured out from target.
25 releases of SAK-CZS10 · 0 inside the customer specification but outside the action limits · 1 outside the specification · widest reading 144.0°C, narrowest 132.9°C.
Worth a look
Releases outside the action limits, newest first, with what is still on the rack.
| Batch | Peak temperature | State | Stock |
|---|---|---|---|
| B25-0932 01 Dec 2025 | 144.0 °C | Outside the customer spec 2.0°C past it · 129% of the way to the customer limit
| 4,949 kg on hand
Nothing despatched yet |
Is the line getting skinnier
How much of the customer window the releases occupy, measured back from the last run on 23 Jun 2026.
| Window | Releases | Lowest | Highest | Window used |
|---|---|---|---|---|
| Last week of production | 1 | 133.4 | 133.4 | Too few |
| Last month | 2 | 133.4 | 134.3 | Too few |
| Last two months | 4 | 133.4 | 135.6 | 16%
|
Too few releases in the last week of production to read against the two-month baseline.
The readings
The charts above as numbers, newest first. ◆ past our action limits, ■ outside the customer specification.
| Batch | Made | Yield % | Peak temperature °C | Fusion time s | Torque, peak Nm | Colour, initial ΔE | Bulk density g/L | Moisture % | Verdict |
|---|---|---|---|---|---|---|---|---|---|
| B26-0318 | 23 Jun 2026 | 99.19 | 133.4 | 53.7 | 41.9 | 1.85 | 312 | 0.71 | Pass |
| B26-0305 | 10 Jun 2026 | 99.63 | 134.3 | 53.7 | 41.9 | 1.25 | 342 | 0.44 | Pass |
| B26-0256 | 20 May 2026 | 99.66 | 135.6 | 53.9 | 42.1 | 1.69 | 336 | 0.48 | Pass |
| B26-0289 | 18 May 2026 | 99.42 | 135.1 | 53.8 | 42.0 | 2.15 | 323 | 0.70 | Pass |
| B26-0247 | 14 Apr 2026 | 99.06 | 137.0 | 54.1 | 41.7 | 2.15 | 310 | 0.74 | Pass |
| B26-0227 | 06 Apr 2026 | 99.09 | 136.4 | 54.4 | 42.4 | 1.15 | 328 | 0.40 | Pass |
| B26-0174 | 14 Mar 2026 | 99.71 | 132.9 | 53.8 | 42.1 | 1.62 | 305 | 0.60 | Pass |
| B26-0154 | 05 Mar 2026 | 99.18 | 135.4 | 54.3 | 42.0 | 1.76 | 317 | 0.47 | Pass |
| B26-0144 | 12 Feb 2026 | 99.17 | 136.3 | 54.4 | 42.4 | 1.64 | 325 | 0.81 | Pass |
| B26-0150 | 11 Feb 2026 | 99.61 | 136.4 | 54.1 | 41.7 | 2.06 | 302 | 0.43 | Pass |
| B26-0118 | 05 Feb 2026 | 99.78 ◆ | 134.4 | 53.8 | 42.2 | 1.73 | 305 | 0.49 | Pass |
| B26-0094 | 18 Jan 2026 | 99.36 | 135.3 | 54.5 | 42.0 | 2.14 | 330 | 0.73 | Pass |
| B26-0078 | 16 Jan 2026 | 99.29 | 132.9 | 53.7 | 42.3 | 1.95 | 301 | 0.78 | Pass |
| B26-0081 | 09 Jan 2026 | 99.20 | 132.9 | 53.8 | 42.3 | 1.87 | 341 | 0.60 | Concession |
| B25-0939 | 21 Dec 2025 | 99.10 | 136.3 | 54.0 | 42.3 | 1.70 | 309 | 0.54 | Pass |
| B25-0897 | 16 Dec 2025 | 99.39 | 136.9 | 53.9 | 41.8 | 1.13 | 317 | 0.62 | Pass |
| B25-0927 | 10 Dec 2025 | 99.30 | 137.2 | 54.2 | 41.8 | 2.01 | 338 | 0.44 | Pass |
| B25-0932 | 01 Dec 2025 | 99.41 | 144.0 ■ | 53.6 | 42.3 | 1.58 | 330 | 0.76 | Fail |
| B25-0889 | 12 Nov 2025 | 99.56 | 136.3 | 54.5 | 41.9 | 1.97 | 307 | 0.76 | Pass |
| B25-0825 | 15 Oct 2025 | 99.14 | 133.2 | 54.2 | 42.4 | 1.30 | 309 | 0.65 | Pass |
| B25-0819 | 08 Oct 2025 | 99.62 | 133.6 | 54.1 | 42.2 | 1.12 | 306 | 0.69 | Pass |
| B25-0797 | 10 Sep 2025 | 99.63 | 135.3 | 53.9 | 41.8 | 1.49 | 300 | 0.43 | Pass |
| B25-0735 | 21 Aug 2025 | 99.06 | 133.6 | 54.2 | 41.7 | 1.49 | 332 | 0.44 | Pass |
| B25-0705 | 19 Aug 2025 | 99.70 | 135.4 | 53.6 | 41.8 | 1.83 | 324 | 0.83 | Pass |
| B25-0703 | 10 Aug 2025 | 99.04 | 134.2 | 53.8 | 42.2 | 1.18 | 309 | 0.66 | Pass |