SAK-ORP22, SAK-ORP 22 · organic-based one pack, pipe, heavy-metal free. 4,000 kg planned, started 19 Apr 2026, due 21 Apr 2026, operator Anthony Jarvis.
Materials issued
$22,752
9 components out of 1310
Labour & plant recovered
$2,553
7.3 hours across 3 work centres
Overhead applied
$1,072
42% of recovery
Carried in 1320 WIP
$26,377
$6.72/kg made
Formulation Rev 2 approved 04 Jun 2026 by Amir Haddad
Issued against this works order, with the supplier lot recorded on every line, which is the backward half of a trace.
| Raw material | kg / tonne | Required | Lot | Cost /kg | Value |
|---|---|---|---|---|---|
| RM-3070 Dihydropyridine co-stabiliser · Dihydropyridine, organic system | 62 | 248 | BAE-2403796 | $28.46 | $7,058 |
| RM-5040 Calcium stearate, bought-in, blending grade | 186 | 744 | FAC-2605191 | $3.38 | $2,515 |
| RM-6010 Calcium carbonate, precipitated, coated | 204 | 816 | OMY-2411933 | $0.86 | $702 |
| RM-3010 Hydrotalcite, synthetic, Mg-Al | 128 | 512 | KIS-2603182 | $9.64 | $4,936 |
| RM-5010 Polyethylene wax, 100 mPa·s | 118 | 472 | SAS-2509456 | $4.26 | $2,011 |
| RM-3040 Pentaerythritol, mono, 98% | 74 | 296 | SIN-2503412 | $6.24 | $1,847 |
| RM-3050 Epoxidised soybean oil, ESBO | 56 | 224 | CHE-2404652 | $3.86 | $865 |
| RM-4010 Phenolic antioxidant 1010, bulk | 22 | 88 | SON-2403380 | $11.84 | $1,042 |
| RM-3030 β-diketone, stearoyl benzoyl methane | 18 | 72 | BAE-2611586 | $24.68 | $1,777 |
| Material cost | $22,752 | ||||
Routing
Each step recovers its work centre's rate for the hours run, and overhead is applied on top. That is the conversion cost inside WIP.
| Seq | Work centre | Operation | Hours | Rate /hr | Recovered |
|---|---|---|---|---|---|
| 10 | BL-01 High-speed Blender 1 (one packs) | Charge and high-speed blend to 92°C | 2.3 | $340.00 | $782 |
| 20 | CX-01 Compounding Extruder & Pelletiser | Compound and pelletise | 3.6 | $420.00 | $1,512 |
| 30 | PK-01 Packing Line (20 kg sacks & 500 kg FIBC) | Pack to 500 kg FIBC / 20 kg sack | 1.4 | $185.00 | $259 |
Quality release · One-pack stabiliser release
Recorded 21 Apr 2026 by Karen Doust. Run at the end of manufacture, before the goods can be receipted into finished goods.
| Test | Result | Specification | Outcome |
|---|---|---|---|
| Yield | 99.55 % | 97.5-100 % | Within spec |
| Peak temperature | 135.3 °C | 128-142 °C | Within spec |
| Fusion time | 55 s | 42-68 s | Within spec |
| Colour, initial ΔE | 1.73 ΔE | 0-3.5 ΔE | Within spec |
| Bulk density | 320 g/L | 260-400 g/L | Within spec |
| Moisture | 0.45 % | 0-1.5 % | Within spec |
| Texture, visual | 1 | pass | Within spec |
Standard cost
Computed from the formulation and the routing, not typed in. It is what the finished goods control account is debited at.
- Material /kg
- $5.69
- Conversion /kg
- $0.91
- Standard /kg
- $6.59
- List /kg
- $11.86
- Margin at list
- 44.4%
Yield
- Planned
- 4,000 kg
- Made
- 3,928 kg
- Formulation standard
- 99.0%
- Actual
- 98.20%
- Variance to 5400
- $491
Released as batch B26-0205
3,928 kg made, 178 kg still on the floor at the Main Store. Best before 19 Apr 2028.
Full trace →Ledger effect
DR 1320 Work in Process Control, as material is issued and hours are booked
CR 1310 Raw Materials Control
DR 1330 Finished Goods Control, on a quality release, at standard
DR/CR 5400 Yield Variance, the difference
DR 1350 Quarantined Stock, on a failure, instead of 1330
Each line posts at the moment of the transaction it belongs to.
SUNACE
Australia · Leading through quality
Sun Ace Australia Pty Ltd
32-38 Remington Drive, Dandenong South VIC 3175
ABN 52 006 388 102 · +61 3 9702 9444 · sunace@sunace.com.au
Batch manufacturing record
WO-2026-0205
- Grade
- SAK-ORP22
- Batch
- B26-0205
- Made
- 20 Apr 2026
| Raw material | Lot | kg issued | Cost |
|---|---|---|---|
| RM-3070, Dihydropyridine co-stabiliser | BAE-2403796 | 248 | $7,058 |
| RM-5040, Calcium stearate, bought-in, blending grade | FAC-2605191 | 744 | $2,515 |
| RM-6010, Calcium carbonate, precipitated, coated | OMY-2411933 | 816 | $702 |
| RM-3010, Hydrotalcite, synthetic, Mg-Al | KIS-2603182 | 512 | $4,936 |
| RM-5010, Polyethylene wax, 100 mPa·s | SAS-2509456 | 472 | $2,011 |
| RM-3040, Pentaerythritol, mono, 98% | SIN-2503412 | 296 | $1,847 |
| RM-3050, Epoxidised soybean oil, ESBO | CHE-2404652 | 224 | $865 |
| RM-4010, Phenolic antioxidant 1010, bulk | SON-2403380 | 88 | $1,042 |
| RM-3030, β-diketone, stearoyl benzoyl methane | BAE-2611586 | 72 | $1,777 |
| Quality test | Result | Specification |
|---|---|---|
| Yield | 99.55 % | 97.5-100 |
| Peak temperature | 135.3 °C | 128-142 |
| Fusion time | 55 s | 42-68 |
| Colour, initial ΔE | 1.73 ΔE | 0-3.5 |
| Bulk density | 320 g/L | 260-400 |
| Moisture | 0.45 % | 0-1.5 |
| Texture, visual | 1 | pass |
Manufactured by Anthony Jarvis
Released by Quality Manager