Manufacturing

SAK-CZP30

SAK-CZP 30 · Ca/Zn one pack, pressure pipe

Levels deep

Through an intermediate that is made here

Standard batch

12,000 kg

Standard yield 99.5% · Rev 7

Bought materials

9 direct lines

Standard cost

$5.07/kg

Material $4.21 plus conversion $0.86

Explosion ties to the formulation

The tree

Quantities are per tonne of SAK-CZP30 and compound down the levels.

Component	kg per tonne	Cost /kg	Extended
INT-CZB40 Made here Ca/Zn base pre-blend, one-pack platform · Base pre-blend, made in house	585	$5.02	—
└ INT-CAST70 Made here Calcium stearate, own manufacture, blending grade · Own calcium stearate, made on the stearate line	267	$3.40	—
└ RM-1010 Stearic acid, triple pressed, vegetable · Stearic acid, triple pressed	251	$2.48	$0.62
└ RM-2010 Calcium hydroxide, technical, low iron · Lime slurry, the calcium source	33	$0.74	$0.02
└ RM-5010 Polyethylene wax, 100 mPa·s · External lubricant	148	$4.26	$0.63
└ RM-3010 Hydrotalcite, synthetic, Mg-Al · HCl scavenger	96	$9.64	$0.92
└ RM-2020 Zinc oxide, French process, 99.7% · Zinc source, early colour	74	$4.86	$0.36
RM-6010 Calcium carbonate, precipitated, coated · Coated PCC, flow and cost	214	$0.86	$0.18
RM-5020 Paraffin wax 58/60, fully refined	62	$2.74	$0.17
RM-3040 Pentaerythritol, mono, 98% · Polyol co-stabiliser	48	$6.24	$0.30
RM-3050 Epoxidised soybean oil, ESBO	38	$3.86	$0.15
RM-1010 Stearic acid, triple pressed, vegetable	26	$2.48	$0.06
RM-4010 Phenolic antioxidant 1010, bulk · Primary antioxidant	12	$11.84	$0.14
RM-3030 β-diketone, stearoyl benzoyl methane · β-diketone, initial colour hold	8	$24.68	$0.20
RM-3020 Sodium perchlorate, 60% solution	6	$11.86	$0.07
Bought material at the bottom of every branch	1,016		$3.84/kg
Conversion already inside the intermediates Part of their cost, not of any material line			$0.38/kg
Material cost of SAK-CZP30			$4.21/kg

A made line carries no extended cost of its own, because its cost is the sum of the lines beneath it.

21 hours over the standard batch

10 · BL-01 6 h

Charge and high-speed blend to 92°C

High-speed Blender 1 (one packs)
20 · CX-01 10.9 h

Compound and pelletise

Compounding Extruder & Pelletiser
30 · PK-01 3.5999999999999996 h

Pack to 500 kg FIBC / 20 kg sack

Packing Line (20 kg sacks & 500 kg FIBC)

Nothing else is made from it. It is sold as it is.

The same bill with the levels taken out.

Bought material	Supplier	Lead days	kg per tonne	Extended
RM-1010 Stearic acid, triple pressed, vegetable	KLKOLEO	45	277	$0.69
RM-6010 Calcium carbonate, precipitated, coated	OMYA	21	214	$0.18
RM-5010 Polyethylene wax, 100 mPa·s	SASOL	60	148	$0.63
RM-3010 Hydrotalcite, synthetic, Mg-Al	KISUMA	65	96	$0.92
RM-2020 Zinc oxide, French process, 99.7%	ZIBO	55	74	$0.36
RM-5020 Paraffin wax 58/60, fully refined	SASOL	60	62	$0.17
RM-3040 Pentaerythritol, mono, 98%	SINOCHEM	55	48	$0.30
RM-3050 Epoxidised soybean oil, ESBO	CHEMIPLAS	30	38	$0.15
RM-2010 Calcium hydroxide, technical, low iron	REDOX	21	33	$0.02
RM-4010 Phenolic antioxidant 1010, bulk	SONGWON	50	12	$0.14
RM-3030 β-diketone, stearoyl benzoyl methane	BAERLOCHER	70	8	$0.20
RM-3020 Sodium perchlorate, 60% solution	CHEMIPLAS	40	6	$0.07