Manufacturing
SAK-CZP40
SAK-CZP 40 · Ca/Zn one pack, sewer & drainage pipe
Levels deep
3
Through an intermediate that is made here
Standard batch
12,000 kg
Standard yield 99.6% · Rev 9
Bought materials
12
10 direct lines
Standard cost
$4.37/kg
Material $3.51 plus conversion $0.86
Explosion ties to the formulation
The tree
Quantities are per tonne of SAK-CZP40 and compound down the levels.
| Component | kg per tonne | Cost /kg | Extended |
|---|---|---|---|
| INT-CZB40 Made here Ca/Zn base pre-blend, one-pack platform · Base pre-blend, made in house | 492 | $5.02 | — |
| Calcium stearate, own manufacture, blending grade · Own calcium stearate, made on the stearate line | 225 | $3.40 | — |
| └ RM-1010 Stearic acid, triple pressed, vegetable · Stearic acid, triple pressed | 211 | $2.48 | $0.52 |
| └ RM-2010 Calcium hydroxide, technical, low iron · Lime slurry, the calcium source | 28 | $0.74 | $0.02 |
| └ RM-5010 Polyethylene wax, 100 mPa·s · External lubricant | 124 | $4.26 | $0.53 |
| └ RM-3010 Hydrotalcite, synthetic, Mg-Al · HCl scavenger | 81 | $9.64 | $0.78 |
| └ RM-2020 Zinc oxide, French process, 99.7% · Zinc source, early colour | 62 | $4.86 | $0.30 |
| Calcium stearate, bought-in, blending grade · Bought-in stearate, this grade runs richer than the pre-blend | 21 | $3.38 | $0.07 |
| Polyethylene wax, 100 mPa·s · Lubricant top-up | 8 | $4.26 | $0.03 |
| Hydrotalcite, synthetic, Mg-Al | 1 | $9.64 | $0.01 |
| Calcium carbonate, ground, 2 micron · Ground CaCO₃, drainage grade | 286 | $0.54 | $0.15 |
| Paraffin wax 58/60, fully refined | 68 | $2.74 | $0.19 |
| Pentaerythritol, mono, 98% | 42 | $6.24 | $0.26 |
| Epoxidised soybean oil, ESBO | 34 | $3.86 | $0.13 |
| Phenolic antioxidant 1010, bulk | 10 | $11.84 | $0.12 |
| Sodium perchlorate, 60% solution | 6 | $11.86 | $0.07 |
| Bought material at the bottom of every branch | 982 | $3.19/kg | |
| Conversion already inside the intermediates Part of their cost, not of any material line | $0.32/kg | ||
| Material cost of SAK-CZP40 | $3.51/kg |
A made line carries no extended cost of its own, because its cost is the sum of the lines beneath it.
Routing
21 hours over the standard batch
- 10 · BL-01 6 hCharge and high-speed blend to 92°CHigh-speed Blender 1 (one packs)
- 20 · CX-01 10.9 hCompound and pelletiseCompounding Extruder & Pelletiser
- 30 · PK-01 3.5999999999999996 hPack to 500 kg FIBC / 20 kg sackPacking Line (20 kg sacks & 500 kg FIBC)
Where SAK-CZP40 is used
Nothing else is made from it. It is sold as it is.
Collapsed to what has to be bought
The same bill with the levels taken out.
| Bought material | Supplier | Lead days | kg per tonne | Extended |
|---|---|---|---|---|
| RM-6014 Calcium carbonate, ground, 2 micron | OMYA | 21 | 286 | $0.15 |
| RM-1010 Stearic acid, triple pressed, vegetable | KLKOLEO | 45 | 211 | $0.52 |
| RM-5010 Polyethylene wax, 100 mPa·s | SASOL | 60 | 132 | $0.56 |
| RM-3010 Hydrotalcite, synthetic, Mg-Al | KISUMA | 65 | 82 | $0.79 |
| RM-5020 Paraffin wax 58/60, fully refined | SASOL | 60 | 68 | $0.19 |
| RM-2020 Zinc oxide, French process, 99.7% | ZIBO | 55 | 62 | $0.30 |
| RM-3040 Pentaerythritol, mono, 98% | SINOCHEM | 55 | 42 | $0.26 |
| RM-3050 Epoxidised soybean oil, ESBO | CHEMIPLAS | 30 | 34 | $0.13 |
| RM-2010 Calcium hydroxide, technical, low iron | REDOX | 21 | 28 | $0.02 |
| RM-5040 Calcium stearate, bought-in, blending grade | FACI | 45 | 21 | $0.07 |
| RM-4010 Phenolic antioxidant 1010, bulk | SONGWON | 50 | 10 | $0.12 |
| RM-3020 Sodium perchlorate, 60% solution | CHEMIPLAS | 40 | 6 | $0.07 |