SUNACE
SUNACE
Process Control ACE-CAS10 · Sieve residue 75 µm
July 2026 close · posted live Mon 3 Aug 2026

Manufacturing

Process Control

Every release of a grade against the customer specification and against Sun Ace's own action limits, the moment QC closes the batch.

Every grade together
Grade SAK-CZB65 ACE-ZNS10 ACE-CAS10 SAK-CZC70 ACE-ZNS20-C SAK-CZP30 ACEGUARD-HT8 ACE-CAS40-C SAK-CZM15 ACEFEED-CA20 ACE-MGS20-PH SAK-CZP40 SAK-ORP22 ACE-CAS20 SAK-CZH80 INT-CAST70
Against Published grade No customer holds a tighter agreement on this grade.

Newest release

B26-0355 ACE-CAS 10 · calcium stearate, PVC grade · 9,840 kg made 25 Jul 2026 Pass

Closed by Vinh Le at 10:13am · 9 days ago · WO-2026-0355

Yield
99.73 %
Peak temperature
135.3 °C
Metal content
6.96 %
Moisture
0.81 %
Bulk density
314 g/L
Sieve residue 75 µm
0.08 %
Melting point
152.9 °C
Free fatty acid
0.65 %
3,050 kg still on the rack, 6,790 kg already gone .

Releases plotted

24

03 Aug 2025 to 25 Jul 2026

Sieve residue 75 µm · published grade

Inside spec, outside our limits

0

Every release sat inside the action limits

Nothing to check

Outside the customer spec

0

No release broke the specification

Clean

The line

No comparison

Only 1 release in the last week of production

Widen the window

Every measure on the release

Pick one to open it below. Bands as drawn on the big chart.

Yield
%
Plan · 97.50 to 100.00
24 releases 2 to check
Peak temperature
°C
Plan · 128.0 to 142.0
24 releases All inside
Metal content
%
Plan · 6.20 to 7.40
24 releases All inside
Moisture
%
Plan · 0.00 to 1.50
24 releases All inside
Bulk density
g/L
Plan · 260 to 400
24 releases All inside
Sieve residue 75 µm
%
Plan · 0.00 to 0.50
24 releases All inside
Melting point
°C
Plan · 145.0 to 165.0
24 releases All inside
Free fatty acid
%
Plan · 0.00 to 1.20
24 releases All inside

ACE-CAS 10 · calcium stearate, PVC grade · Sieve residue 75 µm

Customer specification 0.00 to 0.50% from the QP-STEARATE plan. Action limits 0.00 to 0.34, 60% of the way from target up to the customer limit, with no lower limit on a not-more-than test.

Inside the action limits Inside the customer spec, outside our limits Outside the customer spec
Reading
0.0 0.1 0.2 0.3 0.4 0.5 0.6 Sieve residue 75 µm (%) Customer spec 0.50 Action limit 0.34 Target 0.10 Customer spec 0.00 B25-0709 · 0.05% B25-0715 · 0.04% B25-0711 · 0.10% B25-0741 · 0.08% B25-0792 · 0.07% B25-0844 · 0.10% B25-0821 · 0.18% B25-0811 · 0.11% B25-0852 · 0.03% B25-0903 · 0.13% B26-0066 · 0.05% B26-0106 · 0.07% B26-0091 · 0.10% B26-0113 · 0.14% B26-0189 · 0.14% B26-0200 · 0.10% B26-0245 · 0.08% B26-0239 · 0.05% B26-0275 · 0.11% B26-0295 · 0.17% B26-0294 · 0.04% B26-0325 · 0.14% B26-0375 · 0.12% B26-0355 · 0.08% Aug 25 Sep 25 Oct 25 Nov 25 Dec 25 Jan 26 Feb 26 Mar 26 Apr 26 May 26 Jun 26 Jul 26 Releases in the order they were made, oldest at the left 3 between 0.00 and 0.05% 8 between 0.05 and 0.10% 11 between 0.10 and 0.15% 2 between 0.15 and 0.20% 0 5 10 15 Releases per 0.05% band

24 releases of ACE-CAS10 · 0 inside the customer specification but outside the action limits · 0 outside the specification · widest reading 0.18%, narrowest 0.03%.

Worth a look

Releases outside the action limits, newest first, with what is still on the rack.

Every release of ACE-CAS10 sat inside the action limits on Sieve residue 75 µm.

Is the line getting skinnier

How much of the customer window the releases occupy, measured back from the last run on 25 Jul 2026.

Window Releases Lowest Highest Window used
Last week of production 1 0.08 0.08 Too few
Last month 2 0.08 0.12 Too few
Last two months 5 0.04 0.17
26%

Too few releases in the last week of production to read against the two-month baseline.

The readings

The charts above as numbers, newest first. ◆ past our action limits, ■ outside the customer specification.

Download CSV
Batch Made Yield
%
 Peak temperature
°C
 Metal content
%
 Moisture
%
 Bulk density
g/L
 Sieve residue 75 µm
%
 Melting point
°C
 Free fatty acid
%
 Verdict
B26-0355 25 Jul 2026 99.73 135.3 6.96 0.81 314 0.08 152.9 0.65 Pass
B26-0375 13 Jul 2026 99.41 137.1 6.73 0.39 327 0.12 157.1 0.57 Pass
B26-0325 12 Jun 2026 99.06 132.9 6.70 0.81 309 0.14 153.9 0.35 Pass
B26-0294 11 Jun 2026 99.77 ◆ 135.9 6.65 0.82 336 0.04 152.1 0.54 Pass
B26-0295 09 Jun 2026 99.17 135.1 6.94 0.43 333 0.17 154.1 0.51 Pass
B26-0275 13 May 2026 99.14 135.1 6.97 0.70 329 0.11 156.4 0.55 Pass
B26-0239 19 Apr 2026 99.42 133.7 6.70 0.39 327 0.05 154.3 0.34 Pass
B26-0245 02 Apr 2026 99.11 135.3 6.91 0.58 303 0.08 153.1 0.41 Pass
B26-0200 21 Mar 2026 99.40 136.5 6.97 0.42 327 0.10 152.3 0.32 Pass
B26-0189 16 Mar 2026 99.69 136.8 6.62 0.47 317 0.14 155.2 0.46 Pass
B26-0113 20 Feb 2026 99.50 134.8 6.89 0.69 340 0.14 152.9 0.66 Pass
B26-0091 25 Jan 2026 99.31 133.1 6.81 0.82 337 0.10 155.6 0.49 Pass
B26-0106 17 Jan 2026 99.37 134.2 6.85 0.51 303 0.07 154.9 0.54 Concession
B26-0066 17 Jan 2026 99.68 134.3 6.94 0.75 298 0.05 157.2 0.59 Concession
B25-0903 07 Dec 2025 99.48 134.0 6.62 0.58 301 0.13 153.0 0.63 Pass
B25-0852 20 Nov 2025 99.49 135.4 6.95 0.52 316 0.03 158.0 0.33 Pass
B25-0811 24 Oct 2025 99.19 133.2 6.85 0.58 314 0.11 152.0 0.59 Pass
B25-0821 10 Oct 2025 99.20 136.7 6.79 0.61 313 0.18 151.9 0.35 Pass
B25-0844 04 Oct 2025 99.53 136.3 6.90 0.81 299 0.10 151.9 0.63 Pass
B25-0792 02 Sep 2025 99.69 135.7 6.85 0.54 300 0.07 154.5 0.52 Concession
B25-0741 23 Aug 2025 99.79 ◆ 136.9 6.68 0.82 337 0.08 157.3 0.44 Pass
B25-0711 11 Aug 2025 99.02 135.4 6.66 0.71 321 0.10 155.4 0.48 Pass
B25-0715 10 Aug 2025 99.70 136.7 6.82 0.62 322 0.04 153.0 0.39 Pass
B25-0709 03 Aug 2025 99.04 133.6 6.76 0.40 332 0.05 153.7 0.42 Pass