Manufacturing

INT-CZB40

Ca/Zn base pre-blend, one-pack platform

Levels deep

Through an intermediate that is made here

Standard batch

16,000 kg

Standard yield 99.7% · Rev 6

Bought materials

4 direct lines

Standard cost

$5.02/kg

Material $4.82 plus conversion $0.20

Explosion ties to the formulation

This is an intermediate. Stocked like a raw material, made like a finished good, never purchased.

The tree

Quantities are per tonne of INT-CZB40 and compound down the levels.

Component	kg per tonne	Cost /kg	Extended
INT-CAST70 Made here Calcium stearate, own manufacture, blending grade · Own calcium stearate, made on the stearate line	457	$3.40	—
└ RM-1010 Stearic acid, triple pressed, vegetable · Stearic acid, triple pressed	430	$2.48	$1.07
└ RM-2010 Calcium hydroxide, technical, low iron · Lime slurry, the calcium source	57	$0.74	$0.04
RM-5010 Polyethylene wax, 100 mPa·s · External lubricant	253	$4.26	$1.08
RM-3010 Hydrotalcite, synthetic, Mg-Al · HCl scavenger	164	$9.64	$1.58
RM-2020 Zinc oxide, French process, 99.7% · Zinc source, early colour	126	$4.86	$0.61
Bought material at the bottom of every branch	1,029		$4.38/kg
Conversion already inside the intermediates Part of their cost, not of any material line			$0.45/kg
Material cost of INT-CZB40			$4.82/kg

A made line carries no extended cost of its own, because its cost is the sum of the lines beneath it.

7 hours over the standard batch

10 · BL-01 6.6000000000000005 h

Charge and blend to a homogeneous base, held in silo

High-speed Blender 1 (one packs)

3 grades use it, directly or through an intermediate.

The same bill with the levels taken out.

Bought material	Supplier	Lead days	kg per tonne	Extended
RM-1010 Stearic acid, triple pressed, vegetable	KLKOLEO	45	430	$1.07
RM-5010 Polyethylene wax, 100 mPa·s	SASOL	60	253	$1.08
RM-3010 Hydrotalcite, synthetic, Mg-Al	KISUMA	65	164	$1.58
RM-2020 Zinc oxide, French process, 99.7%	ZIBO	55	126	$0.61
RM-2010 Calcium hydroxide, technical, low iron	REDOX	21	57	$0.04